Magance Matsalolin Karce na PP/TPO a Cikin Motoci - Tare da Ingantaccen Maganin Juriyar Karce
Ƙara juriya, kyawun gani, da bin ƙa'idodin VOC tare da SILIKE Masterbatch Anti-Scratch
A cikin kayan cikin mota, kamanni yana da matuƙar muhimmanci wajen nuna ingancin abin hawa. Ƙarya, ƙuraje, da canje-canje masu sheƙi a kan abubuwan da ke da sauƙin taɓawa—kamar allon mota, kayan gyaran ƙofa, na'urorin wasan tsakiya, da murfin ginshiƙai—suna tasiri kai tsaye ga gamsuwar abokin ciniki da fahimtar alamar kasuwanci.
Ana amfani da sinadaran polyolefins na Thermoplastic (TPOs) da polypropylene (PP) masu cike da talc sosai don abubuwan da ke cikin gida saboda yanayinsu mai sauƙi, ingancin farashi, da kuma sassaucin ƙira. Duk da haka, waɗannan kayan suna nuna rashin ƙarfin karce da juriya ga mar, musamman a ƙarƙashin yanayin lalacewa mai yawa. Maganin gargajiya - gami da kakin zuma, abubuwan zamewa, shafa, da nano-fillers - sau da yawa ba sa samar da ingantaccen aiki na dogon lokaci kuma suna haifar da illoli marasa kyau kamar ƙaura, rashin daidaiton sheƙi, hazo, wari, ko ƙaruwar hayakin VOC, waɗanda duk suka saba wa buƙatun OEM masu tsauri.
Tun daga shekarar 2013, SILIKE ta sadaukar da kanta ga kasuwar cikin gida ta motoci, inda ta haɓaka fasahar gyaran silicone don haɓaka hanyoyin magance ƙazanta masu inganci. A cikin shekaru goma da suka gabata, manyan kamfanoninmu na silicone sun sami amincewar manyan kamfanonin OEM da masu samar da kayayyaki na Tier-1 saboda ƙarfinsu na haɓaka juriyar saman yayin da suke kiyaye kyawawan halaye, ƙarancin hayakin VOC, da juriya mai ɗorewa ba tare da ƙaura ko mannewa daga waje ba, rawaya, ko fari mai damuwa.
Jerin Kayan Aikinmu na Anti-Scratch Masterbatch ya ci gaba ta hanyoyi daban-daban na bincike da ci gaba don cimma ƙa'idodin aiki da yanayin masana'antu masu ƙarfi. Tare da mafita na SILIKE, masana'antun motoci za su iya haɓaka juriyar ciki cikin aminci yayin da suke kiyaye kyakkyawan yanayin da yanayin saman da ke taɓawa sosai - suna daidaitawa da tsammanin kyau, ƙayyadaddun OEM, da buƙatun ƙa'idodi.
Ga masu samar da mahaɗan PP, TPO, TPV, da sauran kayan haɗin da aka gyara, SILIKE Anti-Scratch Masterbatch yana ba da mafita mai inganci, mai araha, kuma mai dacewa da OEM don inganta juriya ga karce da mar. Yana cimma wannan ba tare da lalata kamanni ko halayen injiniya ba, yayin da yake kiyaye kyakkyawan kwanciyar hankali na zafi da UV don hana rawaya, mannewa, ko fari mai damuwa da ke da alaƙa da ƙarin abubuwa na al'ada. Bugu da ƙari, waɗannan mafita suna taimakawa rage hayaki da ƙamshi, samar da jin daɗin taɓawa mafi kyau, da rage tarin ƙura - inganta ingancin iska a cikin ɗakin da kuma tallafawa bin ƙa'idodin muhalli.
Waɗannan ƙarin abubuwan hana ƙazanta suna inganta aikin sarrafa mahaɗan filastik da ingancin saman abubuwan da aka gama a cikin kayan ciki na motoci - gami da saman sheki, hatsi mai kyau, da hatsi mai kauri - kuma suna da tasiri ga sassan duhu da masu launin haske waɗanda ke buƙatar juriya mai ƙarfi ga ƙazanta. Hakanan sun dace da gidajen kayan gida, allunan ado, zanen gado, da kuma sandunan rufewa.
Tsarin SILIKE Anti-Scratch Masterbatch ya dace da nau'ikan mahaɗan polymer iri-iri. Yana iya haɓaka aikin sarrafawa da kuma gyara halayen saman abubuwan da aka gama a cikin kayan ciki na motoci da sauran aikace-aikacen da ke buƙatar juriya ga karce. Aikace-aikacen da aka saba amfani da su sun haɗa da:
● PP (Polypropylene)
● TPO (Thermoplastic Polyolefins)
● Tsarin cike da talc na PP/TPO
● TPE (Thermoplastic Elastomers)
● TPV (Thermoplastic Vulcanizates)
● Kwamfutar hannu (Polycarbonate)
● ABS (Acrylonitrile Butadiene Styrene)
● Haɗin PC/ABS
● Sauran kayan thermoplastic da aka gyara
Ƙarin Aiki da Aka Zaɓa don PP, TPO, TPV Compounds da Sauran Kayan Thermoplastic da Aka Gyara
Dangane da ra'ayoyin abokan ciniki, samfuran da aka fi amfani da su daga SILIKE Anti-Scratch Masterbatch Series - waɗanda aka san su da ƙirƙira, ƙarancin VOC, da kuma aikin juriya ga karce na dogon lokaci - sun haɗa da:
LYSI-306 – Maganin hana gogewa don PP, TPO & Abubuwan Cike da Talc – Yana Hana Ƙwarewa, Mar, da Ƙurajewa a Cikin Motoci
LYSI-306C – Ƙarin Juriya na Dogon Lokaci don Tsarin PP/TPO – Maganin da ya dace da OEM don Ƙofofin Mota
LYSI-306H – Babban Silikon da ke da juriya ga karce don mahaɗan Thermoplastic – Fuskokin da ke dawwama don bangarorin kayan aiki da kuma cikin gida masu yawan lalacewa
LYSI-306G – Maganin Kariya daga Karce na Gaba ga Haɗaɗɗun PP – Ba Ya ƙaura, Ba Ya mannewa, Mai Ƙarfin Zafi Mai Tsabta
LYSI-906 – VOC mai ƙarancin ƙarfi, Mai hana ƙwanƙwasawa don PP, TPO & TPV Motoci na ciki – Mai juriya ga ƙwanƙwasawa mai ɗorewa don saman da ke da taɓawa mai yawa
LYSI-301 – Ƙarin Man shafawa mai hana gogewa don mahaɗan PE & TPE – Inganta Ingancin Fuskar, Rage gogayya, da Inganta Juriyar Mar da Abrasion
LYSI-405 – Taimakon Sarrafa Karce don PC & ABS – Kariyar Sama Mai Dorewa Ga Masu Amfani da Lantarki da Cikin Motoci
LYSI-4051 – Matte PC/ABS Anti-Scratch Silicone Masterbatch – Rage Ƙira da Za a Iya Gani da Farin Haske a Fafunan da Ba Su Da Haske
LYSI-413 – Ƙarin Roba Mai Hana Karcewa Tare da Tsabtace Kaza da Juriyar Mar ga Kwamfutoci a Cikin Motoci da Kayan Lantarki
Me Yasa Zabi Kayan Hana Karce na SILIKE – Kariya Mai Dorewa Ga Motoci Da Masana'antu
Fa'idodin Aiki na Core
• Juriyar Karce ta Dindindin: Yana aiki a matsayin abin ƙarfafa zamewa mai ɗorewa don hana karce, matsewa, da kuma farin da ake gani a saman da ke taɓawa sosai.
• Ingantaccen Ingancin Taɓawa: Yana ba da laushin taɓawa da kuma jin daɗin hannu mai kyau don ƙwarewar mai amfani.
• Ƙarfin Haɗakar Sama Mai Sauƙi da Santsi: Yana rage lalacewa da tarin ƙura yayin da yake tabbatar da aiki mai kyau akan ƙira masu rikitarwa tare da laushi mai laushi ko ƙarewa mai laushi.
• Ingantaccen Aiki, Ba Ya Ƙaura: Babu tauri, ruwan sama, ko fitar da faranti yayin ƙera, fitar da su, ko tsufa na dogon lokaci, kamar yadda gwaje-gwajen dakin gwaje-gwaje da yanayin yanayi suka tabbatar.
• Riƙewa da Haske: Yana kiyaye kamannin saman da babu komai koda bayan an taɓa shi ko an goge shi akai-akai, kuma yana tallafawa cikin motar da babu ɗigon ruwa.
• Ya Bi Ka'idojin Muhalli: Tsarin rage wari da ƙarancin VOC ya cika ƙa'idodin motoci da muhalli na duniya.
Takaddun shaida & Yarda da OEM:
✔ Na'urorin silicone masu hana karce-karce sun dace da ƙa'idodin Volkswagen PV3952 da GM GMW14688.
✔ Yi biyayya da Volkswagen PV1306 (96X5) — ba tare da ƙaura ko rashin saurin gudu ba.
✔ Na ci jarrabawar kamuwa da cututtuka ta halitta (Hainan) — babu mannewa bayan watanni 6.
✔ An yi gwajin fitar da hayakin VOC a GMW15634-2014.
✔ Duk wani ƙarin kayan da ke jure wa karce na silicone ya dace da ƙa'idodin RoHS da REACH.
Amintacce daga Manyan Kamfanonin OEM da Masu Kaya na Tier-1: Ƙarin SILIKE masu hana ƙazanta suna ƙara tsawon lokacin saman, suna tsawaita tsawon lokacin aiki, da kuma kiyaye ingancin da ya dace a duk faɗin aikace-aikacen polymer masu wahala, gami da kayan cikin mota, kayan lantarki, da kayan masarufi.
Nazarin Shari'a & Aikace-aikacen Samfura
Sakamakon da aka Tabbatar a Fannin Haɗa Polymer na Duniya da Masana'antar Motoci
Maganin Karce LYSI-306 don Tsarin da Ya Dace da Polypropylene
A ƙarin kashi 0.2%–2.0%, LYSI-306 yana haɓaka PP da makamantansu na thermoplastics ta hanyar inganta kwararar narkewa, cike mold, shafawa na ciki, sakin mold, da kuma ingancin fitarwa gabaɗaya - yana rage ƙarfin fitarwa da ƙara yawan fitarwa.
A mafi yawan taro (2%–5%), yana samar da kyakkyawan aikin saman, gami da:
•Ƙara man shafawa da zamewa
•Ƙananan ma'aunin gogayya
•Inganta juriya ga karce, magudanar ruwa, da gogewa
Muhimman Abubuwan da Suka Faru a Aiki:
•Yana ƙara yawan aiki da kuma rage yawan amfani da makamashi
•Yana samar da dorewar saman fiye da kayan aikin sarrafawa na gargajiya da man shafawa
•Aiki daidai da MB50-001
LYSI-306C – Ƙarin da ke Jure Karce na Dogon Lokaci don Haɗakar PP/TPO
LYSI-306C sigar LYSI-306 ce da aka inganta, an ƙera ta don juriya ga karce na dogon lokaci a cikin tsarin PP/TPO.
Muhimman Fa'idodi:
• Ƙarin kashi 1.5% ya cika ƙa'idodin aikin karce na VW PV3952 da GM GMW14688
• ΔL < 1.5 ƙasa da nauyin N 10
• Ba ya mannewa, ƙarancin VOCs, babu hazo a saman
• An tsara shi azaman madadin MB50-0221
LYSI-306H – Maganin Juriya Mai Girma ga Karce don TPO Compounds
LYSI-306H yana ba da ingantaccen juriya ga karce idan aka kwatanta da LYSI-306 da mafita masu gasa. An inganta shi don tsarin TPO na tushen HO-PP, yana ba da:
• Ingantaccen daidaito tare da matrix HO-PP
• Rarraba mafi ƙarancin lokaci akan saman ƙarshe
• Ba ya ƙaura kuma ba ya fitar da aiki a ƙarƙashin tsufan UV da zafi
• ΔL < 1.5 a ƙarin <1.5%
• Sauya don MB50-001G2
LYSI-306G – Ƙarin Gyaran Kariya Mai Kyau Don Roba Mai Gyara
LYSI-306G wani sabon ƙari ne da aka ƙera don shawo kan iyakokin man shafawa na gargajiya, man silicone, da ƙananan sinadarai masu rage nauyin ƙwayoyin halitta.
Fa'idodi:
• Ba ya ƙaura, ba ya mannewa, kuma yana da karko a yanayin zafi
• Yana kiyaye dorewar saman da kyau
• Yana ba da juriya mai ɗorewa ga karce a cikin mahaɗan PP
LYSI-906 – Ƙananan VOC, Mai Ƙara Haɗawa Mai Hana Ƙarya don Ƙwarewar Fasaha da Injiniya
LYSI-906 wani ƙari ne mai aiki na ƙarni na gaba wanda aka ƙera don ingantaccen aiki da juriya ga karce na dogon lokaci a cikin kayan PP/TPO/TPV.
Muhimman Abubuwa:
• Juriyar karce da kwanciyar hankali na zafi
• Ƙarfin aiki mai ƙarfi ba tare da ƙaura ba
• Ƙanshin da ba shi da ƙarfi sosai da kuma fitar da hayakin VOC
• Ba ya da ruwa; babu ruwan sama a yanayin zafi mai yawa
• Yana kiyaye ingancin saman ƙasa a ƙarƙashin yanayin taɓawa mai ƙarfi da kuma lalacewa mai ƙarfi
• Inganta ingancin iska a cikin ɗakin kwana da kuma tsaron muhalli
LYSI-301 - Ingantaccen PE/TPE Surface Modifier
LYSI-301 wani ƙarin aiki ne mai inganci ga tsarin da ya dace da PE, yana inganta halayen sarrafawa da ingancin saman.
Inganta Aiki:
• Inganta kwararar resin, cike mold, da kuma sakinsa
• Rage karfin juyi na extruder
• Ƙarancin ma'aunin gogayya
• Ƙara juriya ga magudanar ruwa da kuma gogewa
LYSI-405 – Juriyar Karce Mai Kyau ga ABS
Fa'idodi:
• Yana ba da juriya ga karce na dogon lokaci
• Yana rage karce-karce da kuma lalatawar yau da kullum
• Yana inganta santsi a saman da kuma ingancin gani
• Yana sauƙaƙa haɗa kayan aiki da saka su
LYSI-4051 – Maganin hana gogewa don PC/ABS da PMMA
LYSI-4051 ya ƙunshi siloxane mai nauyin ƙwayoyin halitta mai matuƙar girma tare da ƙungiyoyi masu aiki, yana bayar da:
Kyakkyawan juriya ga karce
• Rage farin ciki da kuma ƙyalli da ake gani
• Ba ya ƙaura, aiki mai ɗorewa na dogon lokaci
• Inganta sakin mold, rage karfin juyi, da kuma ingancin tabawa
Muhimman bayanai:
• Ya dace da aikace-aikacen ABS/PC/ABS masu sheƙi da matte
• Yana ƙara wa kayan aikin gida, kayan cikin mota, da kayan lantarki na masu amfani da su kyau.
• Fadada sassaucin sarrafawa ga sassan ABS
LYSI-413 – Mai ɗorewa na PC Mai Hana Karce
An ƙera LYSI-413 don aikace-aikacen PC masu jure wa lalacewa da kuma jure wa karce, yana ba da:
• Inganta kwararar ruwa, sakin mold, da kuma santsi a saman
• Rage yawan gogayya
• Inganta juriyar gogewa da karce
• Ƙarancin tasiri akan halayen injina
Kimanta Gwajin Aiki Mai Dacewa
Kalli Yadda Abokan Cinikinmu Ke Amfana Da Kayayyakin SILIKE Anti-Scratch Masterbatch
★★★★★★
Juriyar Karce Mai Dorewa a cikin Haɗaɗɗun PP/ /TPO masu cike da talc na mota
"Tun lokacin da muka fara amfani da LYSI-306, ƙasusuwa da maɓallan ƙofofinmu sun ragu sosai. Fuskokin sun kasance cikin tsabta, kuma aikinmu yana tafiya cikin sauƙi."
— Rajesh Kumar, Babban Injiniyan Tsari, Haɗaɗɗun Polymer
★★★★★★
Juriyar Karce Na Dogon Lokaci Don PP/TPO
"LYSI-306C ya taimaka wa dabarunmu su wuce gwaje-gwajen karce na OEM tare da ƙarancin nauyin ƙari. Fuskokin suna jurewa koda a lokacin da ake amfani da su sosai, kuma ba mu ga wani rauni ko ƙarin VOC ba."
— Claudia Müller, Manajan Bincike da Ci gaba, Mai Samar da Kayan Haɗaka
★★★★★★
Babban Juriyar Karce ga Mahaɗan Polymer
"Ta hanyar amfani da LYSI-306H a cikin kayan thermoplastic da aka gyara don ƙera allunan kayan aiki, abokan cinikinmu sun ba da rahoton cewa allunan ba sa sake nuna rabuwar lokaci ko lahani mai mannewa. Ko da a ƙarƙashin zafi da hasken UV, canjin launi ba shi da yawa, kuma saman yana da santsi."
— Luca Rossi, Shugaban Samarwa, Gyaran Thermoplastic
★★★★★★
Babban Zazzabi Mai Tsabta Na Gaba-Gaba Mai Hana Karcewa don PP
"Masu zamewa na gargajiya suna ƙaura yayin fitar da zafi mai yawa, amma LYSI-306G yana sa saman ya kasance daidai. Layukan cikinmu yanzu suna aiki da inganci tare da ƙarewa mai kyau."
— Emily Johnson, Babbar Jami'ar Haɗa Kayan Cikin Gida,
★★★★★★
VOC mai ƙarancin ƙarfi, Ba ya da ƙarfi PP/TPO/TPV
"Allunan dashboards na tsakiya suna da kyau bayan amfani da LYSI-906. Fuskokin suna da sheƙi ba tare da wani tauri ba, kuma muna cika ƙa'idodin VOC masu tsauri cikin sauƙi."
— Lyndon C., Injiniyan Kayan Aiki, OEM
★★★★★★
Inganta Dorewa a Faɗin Wayoyin Caji na TPE EV
"Bayan ƙara SILIKE LYSI-301 a cikin tsarin kebul ɗin caji na TPE ɗinmu, gogewar saman yayin fitar da kebul ɗin ya ragu sosai, kuma kebul ɗin ya ci gaba da kasancewa iri ɗaya."
"Ba kamar sauran ƙarin abubuwa da muka gwada ba, LYSI-301 bai nuna wani ƙaura ba kuma bai canza aikin injina ba."
— Lukito Hadisaputra, Manajan Haɓaka Samfura, Kayan Aikin Roba
★★★★★★
Inganta Ingancin Sama da Ingancin Sarrafawa ga ABS Compounds
"A lokacin da ake samar da gidaje masu yawa na ABS, ƙananan alamun jan ƙarfe, ƙaiƙayi, da mannewa yayin rushewa sun zama ruwan dare - rage samarwa da ƙaruwar sake aiki."
"Nemo wani ƙarin abu wanda zai inganta juriyar karce ba tare da rage sakin mold ba yana da matuƙar muhimmanci. Mafita da yawa sun magance matsala ɗaya amma sun haifar da sabbin matsaloli."
"LYSI-405 ya samar da duka biyun. Dorewa a saman ya inganta sosai, rushewar ya yi laushi, kuma wuraren mannewa sun ragu sosai. Har ma an tsawaita tazara tsakanin tsaftace kayan aiki, wanda hakan ya rage lokacin aiki."
"Godiya ga LYSI-405, layin haɗa mu yanzu yana aiki yadda ya kamata, kuma ingancin saman yana daidai a cikin rukuni-yana taimaka mana mu cika ƙa'idodin samar da kayan lantarki na motoci masu tsauri."
— Andreas Weber, Injiniyan Tsari, Kayan Lantarki na Motoci
★★★★★★
Inganta juriyar karce da Ingancin Sarrafawa ga PC/ABS Compounds
"Duk wanda ke aiki da matte PC/ABS ya san yadda saman zai iya zama mai laushi. Ko da gogewa mai sauƙi na iya haifar da tabo masu sheƙi, farin damuwa, ko ƙananan ƙage waɗanda ba sa murmurewa - matsala ce da ke ci gaba da faruwa a yawan samarwa."
"Addini da yawa da muka gwada a baya ko dai sun canza kamannin matte, sun ƙaura, ko kuma sun haifar da mannewa. Muna buƙatar mafita da za ta iya kare yanayin saman ba tare da canza yanayin gani ba."
"LYSI-4051 ya inganta ingantaccen aiki sosai, ya rage ƙyallen da ake gani, sannan ya kawar da fari, duk yayin da yake kiyaye kamannin saman asali."
– Sophie Green, Injiniyan Kayan Aiki, Ƙwarewa da Injiniyan Polymers
★★★★★★
Babban Tsayayya da Karce ga PC
"Abubuwan da ke cikin kwamfuta yanzu suna magance ƙaiƙayi, lalacewa, da tsagewa sosai. LYSI-413 yana rage alamun ƙaiƙayi da yankewa, yana kiyaye aiki da tsabta a ko'ina."
— Marcin Taraszkiewicz, Ƙwararren Mai Ƙirƙirar Ayyukan Kwamfuta
Yi bankwana da ƙaiƙayi da lahani a saman fata - ƙara juriya, ingancin sarrafawa, da kuma bayyanar kayan filastik ɗinku ta amfani da SILIKE Anti-Scratch Solutions.
