Acrylonitrile Styrene Acrylate (ASA) ana amfani dashi sosai a cikin aikace-aikacen waje, sassa na kera, kayan gini, da bugu na 3D saboda kyakkyawan juriya na yanayi, kwanciyar hankali UV, ingantattun kayan inji, da babban mai sheki. Koyaya, yayin aiwatar da gyare-gyaren ASA-musamman a cikin gyare-gyaren allura da bugu na 3D—masu sana'a galibi suna fuskantar matsalolin rushewa. Waɗannan batutuwan suna bayyana azaman mannewa tsakanin samfur da ƙura ko gadon bugawa kuma suna iya haifar da lalacewa, nakasawa, ko tsagewa yayin rushewa. Irin waɗannan matsalolin suna tasiri sosai ga ingancin samarwa da ingancin samfur.
Wannan labarin yana da niyya don samar da zurfin bincike na tushen dalilai da hanyoyin da ke bayan ƙalubalen rushewar ASA kuma, a kan wannan, gabatar da jerin tsare-tsare na ingantattun hanyoyin ingantawa da hanyoyin fasaha na ASA Materials.
Tushen Sanadin Bayan ASA Matsalolin Rushewa
Fahimtar tushen abubuwan yana da mahimmanci ga ingantattun mafita.
1. Abubuwan Abu:
Babban haɓakar thermal da raguwar rashin daidaituwa suna haifar da damuwa na ciki da tashin hankali.
Babban makamashi na saman yana kaiwa ga mannewa mai ƙarfi tare da mold ko buga saman gado.
Adhesion Layer a cikin 3D bugu yana da kula da yanayin zafi, yana da haɗarin lalata.
2. Kalubalen Buga na 3D:
Ƙarfi mai ƙarfi ko rauni na mannewa na farko yana haifar da ko dai makalewar sassa ko wargi/faɗuwa.
Rashin daidaituwar sanyaya yana haifar da damuwa na ciki da lalacewa.
Buɗe wuraren buɗaɗɗen buɗaɗɗen buɗaɗɗen ɗabi'a suna haifar da sauyin yanayi da yanayin yaƙi.
3. Kalubalen Gyaran allura:
Rashin isassun kusurwoyin daftarin aiki yana ƙaruwa lokacin fitarwa.
Mold roughness surface yana rinjayar mannewa da vacuum effects.
Kulawar zafin jiki mara kyau yana rinjayar tsangwama da raguwa.
Rashin isassun hanyoyin fitarwa na haifar da rashin daidaituwar runduna da ke haifar da lalacewa.
4. Ƙarin Abubuwa:
Rashin man shafawa na ciki ko masu sakin jiki a cikin tsarin ASA.
Abubuwan da ba a inganta su ba (zazzabi, matsa lamba, sanyaya).
ASA Materials Mold Haɓaka Saki: Cire Kalubalen Masana'antu tare da Ingantattun Magani
1. Zabin Kayan aiki da Gyara:
Yi amfani da maki ASA da aka tsara don sauƙin rushewa.
Haɗa abubuwan fitarwa na ciki kamar su silicone additives, stearates, ko amides.
Harka a cikin Ma'ana: Gabatarwa zuwa SILIKE Silicone Masterbatch Wakilin Saki LYSI-415
LYSI-415 babban batch ɗin pelletized ne wanda ya ƙunshi 50% ultra high-high molecular weight (UHMW) siloxane polymer iri ɗaya tarwatse a cikin resin mai ɗaukar hoto Styrene-Acrylonitrile (SAN). An ƙera shi azaman ƙari mai girma don tsarin polymer mai jituwa na SAN don haɓaka halayen sarrafawa da ingancin saman. Bugu da ƙari kuma, LYSI-415 yana aiki azaman ƙari na aiki a cikin ASA (Acrylonitrile Styrene Acrylate) ƙira don haɓaka aiki da gyara halayen saman.
Mabuɗin Fa'idodin LYSI-415 wakili mai sakin mold don kayan ASA
Haɗin silicone masterbatch LYSI-415 cikin ASA a ƙididdigewa daga 0.2 wt% zuwa 2 wt% yana haifar da ingantacciyar haɓakawa a cikin kwararar narkewa, yana haifar da haɓakar haɓakar ƙwayar ƙwayar ƙwayar cuta, rage jujjuyawar ƙarfi, lubrication na ciki, da ingantaccen rushewa, yana haifar da haɓaka haɓakar sake zagayowar. A haɓakar lodi na 2 wt% zuwa 5 wt%, ana lura da ƙarin haɓakawa a cikin aikin saman, gami da ingantattun lubricity, kaddarorin zamewa, raguwar juzu'i, da juriya mai ƙarfi ga mar da abrasion.
Idan aka kwatanta da ƙaramar siloxane mara nauyi na al'ada, jerin SILIKE LYSIsiloxane Additivesnuna kyakkyawan aiki ta hanyar rage zamewar dunƙule, inganta daidaiton sakin kyallen, rage juriya, da rage lahani a ayyukan fenti da bugu na gaba. Wannan yana haifar da faffadan sarrafa tagogi da ingantattun ingancin samfur na ASA da tushen kayan SAN.
2. Haɓaka Tsarin Tsari:
Kula da kwanciyar hankali, rufaffiyar ɗakunan bugu don bugu na 3D.
Daidai sarrafa zafin gado, tazarar bututun ruwa, da masu tallata mannewa.
Haɓaka zafin ƙira da bayanin martaba don gyare-gyaren allura.
3. Gyaran Ƙira:
Ƙara daftarin kusurwoyi don rage juzu'in fitarwa.
Haɓaka ƙarewar ƙura ta hanyar sutura ko jiyya.
Gano wuri da girman fitilun ejector yadda ya kamata don rarraba ƙarfi daidai gwargwado.
4. Dabarun Gyaran Matakai:
Aiwatar da ingantattun ingantattun guraben gyare-gyaren gyare-gyare iri ɗaya masu dacewa da aiki bayan aiki.
Yi amfani da gadaje masu sassauƙa masu sassauƙa don bugu na 3D don sauƙaƙe cire sashi.
Shirya don Inganta Ayyukan ASA ku?
Haɓaka Ƙirƙirar Haɗin ASA ɗinku tare da SILIKE mai sarrafa sakin mai
Idan kuna fuskantar ƙalubale kamar rushewar wahala, ƙarancin ƙasa, ko ƙaura mai mai a cikin sassan ASA, SILIKE Silicone additive LYSI-415 yana ba da tabbataccen bayani, mai sauƙin amfani wanda ke haɓaka iya aiki ba tare da sasantawa ba-babu matsalar hazo. Aikace-aikace sun shimfiɗa zuwa abubuwan haɗin mota, samfuran waje, da madaidaitan sassan bugu na 3D.
Tuntuɓi SILIKE don samun ingantacciyar hanyar sarrafa kayan aikin ku don kayan ASA don buɗe ingantaccen inganci da ingancin saman ƙasa a cikin sassan ASA ku.
Lambar waya: +86-28-83625089
Email: amy.wang@silike.cn
Yanar Gizo: www.siliketech.com
Lokacin aikawa: Agusta-08-2025