Idan kana cikin masana'antar kera robobi, tabbas kun saba da kalubalen da ke gudana na narkewar karaya, gina jiki, da sarrafa rashin aiki. Waɗannan batutuwa na iya shafar polyolefins kamar PE, PP, da HDPE waɗanda aka yi amfani da su wajen samarwa na masterbatch ko haɗawa don samfuran kamar fina-finai, bututu, wayoyi, da igiyoyi. Ba wai kawai waɗannan matsalolin ke haifar da ƙãra lokacin na'ura ba, ƙarin farashin makamashi, da lahani na samfur, amma suna tasiri sosai ga ingancin samfurin ku da gamsuwar abokin ciniki.
Me Magani Zai Iya Magance Wadannan MatsalolinA cikiMasterbatchkumaHadawa?
Fluoropolymer na tushenAbubuwan Haɓakawa Masu Sarrafa polymer (PPAs)sun daɗe da zama mafita ga waɗannan ƙalubalen a cikin babban tsari da haɗaɗɗun matakai. Ga dalilin da ya sa ake buƙatar su:
1. Cire Kalubalen Gudanarwa
Narke Karya: Lokacin extrusion mai ƙarfi, lahani na sama kamar sharkskin ko kwasfa orange na iya faruwa a cikin polyolefins (misali, LLDPE, HDPE, PP), waɗanda ke lalata ingancin samfur (misali, fina-finai, bututu).
Mutu Gina-Up: Rago daga polymers ko additives sun taru a kan filaye masu mutuwa, wanda ke haifar da lahani da kuma buƙatar tsaftacewa akai-akai, wanda ke rage yawan aiki.
Babban matsin lamba na ruwa: talauci narke na kwarara zai iya haɓaka matsi a lokacin shiga, yana iyakance farashin kuzari, yana haifar da rashin inganci.
2. Haɓaka Haɓaka
Rage juzu'i: PPAs suna rage juzu'i tsakanin narke polymer da mutu, yana ba da damar saurin extrusion mafi girma da rage yawan kuzari. Wannan yana da mahimmanci musamman a cikin samar da masterbatch mai girma inda inganci ke da mahimmanci.
3. Tabbatar da ingancin samfur
Watsawa Uniform: A cikin masterbatch, yana da mahimmanci don cimma daidaitattun tarwatsawa na pigments, filler, ko ƙari. PPA na tushen Fluoropolymer yana haɓaka kwarara da tarwatsewa, rage lahani kamar gels waɗanda zasu iya shafar daidaiton samfur.
4. Ƙwararren Ƙwararren Ƙwararru
Fluoropolymer PPAs suna da tasiri a cikin kewayon thermoplastics, gami da PE, PP, da PET. Wannan ya sa su dace don aikace-aikacen haɗawa iri-iri, kamar fina-finai, igiyoyi, bututu, da sassa da aka ƙera.
5. Ƙananan Matakan Amfani, Babban Tasiri
Inganci a ƙididdige ƙima kamar 100-1000 ppm, PPAs suna ba da ingantaccen ingantaccen aiki ba tare da canza kayan aikin injiniyan polymer ba. Wannan ya sa su zama masu tsada, ko da yake farashin su zai iya zama mafi girma idan aka kwatanta da sauran abubuwan da aka kara.
6. Zamantakewar thermal
Fluoropolymers na iya jure yanayin yanayin aiki mai girma (fiye da 200 ° C), yana sanya su manufa don buƙatar hanyoyin haɓakawa waɗanda ke buƙatar aiki mai ƙarfi a ƙarƙashin matsanancin yanayi.
Caveat: Matsalolin Tsarin Mulki da Matsalolin Muhalli
Kodayake PPAs na tushen fluoropolymer sun kasance mafita ga shekaru da yawa, yawancin waɗannan PPAs na tushen fluoropolymer sun ƙunshi abubuwan per- da polyfluoroalkyl (PFAS), waɗanda yanzu ke ƙarƙashin ƙa'idodi masu tsauri kamar EU REACH da dokokin EPA na Amurka, gami da bans ɗin da aka yanke a cikin jihohi kamar New Mexico da California147. Waɗannan “sinadarai na har abada” suna dawwama a cikin mahalli, suna haɓaka lafiya da haɗarin muhalli, yana sa masana'antun su nemi mafita mai dorewa.
Jerin SILIMER na SILIKE: Sabbin Madadi zuwa PPAs na tushen Fluoropolymer
Haɓaka Ƙarfafawa da saduwa da Tsarin Muhalli tare da SILIKE's PFAS-Free Polymer Processing Additives (PPAs)
1. Kawar da Karaya
SILIMER Series PFAS-free PPAs yana haɓaka ingancin samfuran extruded, kawar da lahani kamar sharkskin da bawon lemu. Wannan yana da mahimmanci don manyan batches da ake amfani da su a aikace-aikacen ado, kamar fina-finai na marufi da bututu masu inganci.
2. Rage Gine-ginen Mutuwa
SILIMER PFAS-free additives suna rage raguwar tarawa akan saman da suka mutu, rage ƙarancin lokaci don tsaftacewa da haɓaka ingantaccen samarwa gabaɗaya. Wannan yana haifar da daidaiton ingancin pellet a cikin samarwa masterbatch da haɗe-haɗe marasa lahani.
3. Inganta Gudun Gudun Gudun & Tsari
Wadannan abubuwan da ba su da Fluorine suna rage dankowar narkewa, suna ba da damar sauye-sauye ta hanyar mutuwa da inganta kayan aiki. Sakamakon yana haɓaka ingantaccen aiki a lokacin haɓakar haɓakar haɓaka ko haɓakar yanayin zafi mai ƙarfi, yana ba da gudummawa ga haɓaka haɓakar samarwa da sauri da ƙananan farashi.
4. Haɓaka Kayayyakin Sama
SILIMER Non-PFAS Process Aids yana haɓaka santsi na fim kuma yana rage juzu'i, yana ba da kaddarorin hana toshewa waɗanda ke hana mannewar fim, musamman a aikace-aikacen fim mai busa. Waɗannan fa'idodin suna da mahimmanci ga aikace-aikace kamar marufi da igiyoyi.
5. Inganta Ƙara Watsawa
Jerin SILIMER Fluoropolymer-kyauta taimakon sarrafa kayan aikin polymer yana tabbatar da cewa pigments, filler, da ƙari na aiki an tarwatsa su iri ɗaya, suna ba da garantin daidaitaccen launi, ƙarfi, da aiki. Wannan yana da mahimmanci musamman ga manyan batches masu aiki waɗanda ke ɗauke da stabilizers UV ko masu kashe wuta.
6. Tabbatar da Ka'ida
SILIMER polymer kayan masarufi sune PFAS- kuma ba su da furotin, suna sa su cika cikakkiyar yarda da ƙa'idodin duniya kamar EU REACH, ƙuntatawa na PFAS a cikin sabon Kunshin Tarayyar Turai da Tsarin Sharar Sharar Marufi (PPWR), da Amurka EPA PFAS ban. Waɗannan tsare-tsaren suna tallafawa manufofin dorewa kuma suna ba da gudummawa ga tattalin arzikin madauwari.
Mabuɗin Magani na SILIKE SILIMER Series PFAS-Free PPAs don Masterbatch da Compounding
SILIMER Series Polymer Processing Additives (PPAs) an tsara su don haɓaka aiki da ingancin nau'ikan thermoplastics, gami da polyolefins kamar PE, HDPE, LLDPE, mLLDPE, PP, ko resins polyolefin da aka sake yin fa'ida. Wadannan additives masu girma suna da kyau don aikace-aikace a cikin samar da masterbatch da haɓakawa, magance manyan kalubale a cikin extrusion, gyare-gyare, da kuma sarrafa polymer.
1. Aikace-aikacen Masterbatch: Cimma Mafi inganci da daidaito
Launi Masterbatches: Uniform tarwatsa pigments don rayayye, daidaitattun launuka a cikin fina-finai, bututu, igiyoyi, da marufi.
Ƙarfafa Masterbatches: Haɗa kayan aikin ƙari ba tare da ɓata lokaci ba (masu gyara UV, masu kare harshen wuta) a cikin ƙirar ƙirar ku.
Filler Masterbatches: Haɓaka kaddarorin kamar ƙarfi, sassauƙa, da juriya mai zafi yayin kiyaye ingancin sarrafawa.
Jerin SILIMER yana tabbatar da aiki mai santsi tare da ƙarancin lahani da rarrabuwa mafi kyau, yana haifar da inganci, daidaitattun samfuran ƙarshe waɗanda suka dace da takamaiman buƙatun aikin masterbatch ɗinku.
2. Aikace-aikacen Haɗawa: Inganta Gudun Gudawa da Ayyukan Gudanarwa
Polyolefin Compounding: Haɓaka kwarara da sarrafawa na HDPE, LLDPE, PP, da sauran resin da aka yi amfani da su a cikin aikace-aikacen extrusion da gyare-gyare.
Samfuran da aka ƙera: Haɓaka ƙarewar ƙasa, rage lahani, da haɓaka kayan aiki, yana sauƙaƙa cimma daidaitattun sifofin gyare-gyare tare da ingantattun kaddarorin inji.
Kayayyakin Extruded: Inganta tsarin extrusion don samfura iri-iri, gami da bututu, igiyoyi, da fina-finai, tabbatar da kyakkyawan gamawa da daidaito.
Jerin SILIMER yana taimakawa shawo kan ƙalubale kamar narke karyewa da mutuƙar haɓakawa, haɓaka kayan aikin injin da ingancin samfur, tabbatar da ayyukan haɗin gwiwar ku suna gudana cikin sauƙi da inganci.
Yadda Ake ZabaSILIKE SILIMER Series PFAS-Free PPAs?
Zaɓin abin da ya dace na sarrafa kayan aikin polymer yana da mahimmanci don haɓaka masterbatch da hanyoyin haɓakawa. SILIKE's SILIMER Series PFAS- da madadin-free fluorine suna ba da ingantaccen yanayin yanayi, ingantaccen aiki don saduwa da haɓakar buƙatar bin ka'idoji da samarwa mai dorewa.
Don ƙarin bayani akanPFAS-kyauta kayan aikin sarrafa polymer, Samfura, ko shawarwarin fasaha, Tuntuɓe mu:Tel: +86-28-83625089 Imel:amy.wang@silike.cn Ziyarci gidan yanar gizon SILIKE:www.siliketech.com
Lokacin aikawa: Juni-26-2025