Yaɗuwar launin fata babban ƙalubale ne amma galibi ba a yi la'akari da shi ba a fannin samar da kayan aiki na musamman. Rashin kyawun yaɗuwar launin fata na iya haifar da matsaloli kamar rashin daidaiton rarraba launi, toshewar matattara, karyewar zare a cikin zare da aka juya, da kuma raunin dinkin da aka haɗa. Waɗannan matsalolin ba wai kawai suna shafar ingancin samfura ba ne, har ma suna ƙara farashin samarwa saboda yawan amfani da launin fata da kuma raguwar lokacin injina. Ga taƙaitaccen jagora don magance waɗannan ƙalubalen yadda ya kamata, bisa ga ayyukan masana'antu:
1. Inganta Zaɓin Launi
Zaɓi Alamun da suka dace: Zaɓi launuka waɗanda suka dace da tushen polymer (misali, PE, PP, PET) don tabbatar da jika da warwatsewa yadda ya kamata.
Girman Barbashi da Maganin Fuskar Sama: Yi amfani da launuka masu ƙananan girman barbashi don yaɗuwa mafi kyau. Alamun da aka yi wa magani a saman (misali, tare da masu wargazawa ko shafa su) suna taimakawa wajen rage taruwa da inganta halayen kwarara.
Lodawa daga launin fata: A guji wuce gona da iri da aka ba da shawarar a yi amfani da shi wajen yin fenti (yawanci kashi 20-40% ga launin fata na halitta, kashi 50-80% ga launin fata na halitta). Yawan amfani da shi na iya haifar da taruwa da kuma wargajewar fata.
2. Inganta Haɗawa da Haɗawa
Haɗawa Mai Tsami Mai Girma: Yi amfani da na'urorin fitar da sukurori biyu ko na'urorin haɗawa masu tsayi don wargaza agglomerates na launuka. Daidaita tsarin sukurori (misali, dunkule tubalan) don inganta yankewa da haɓaka watsawa.
Haɗawa Kafin Haɗawa: A haɗa launuka da masu wargazawa ko resins masu ɗaukar kaya kafin a fitar da su don inganta jikawar farko da kuma rage taruwar su.
Kula da Zafin Jiki: A kiyaye yanayin zafi mafi kyau don guje wa lalacewar launin fata ko matsalolin danko. Ga launuka masu saurin kamuwa da zafi (misali, wasu launukan halitta), a kiyaye yanayin zafi ƙasa da matakin lalacewarsu.
3. Yi amfani da Magungunan Watsawa
Ƙarin Abinci: Haɗa sinadaran da ke warwatsewa kamar kakin zuma, stearates, ko polymeric dispersants (misali, kakin zuma na polyethylene, ƙarin sinadaran da ke tushen EVA) don rage ɗanko da kuma inganta jikewar launin fata.
Yawan amfani: Yawanci, yi amfani da kashi 1-5% na mai rarrabawa ta hanyar nauyi, ya danganta da nau'in launi da kuma nauyin da aka ɗora. Yawan amfani da shi na iya yin mummunan tasiri ga halayen injiniya kuma yana iya haifar da fure (matsalar bayyanar saman).
Sabon Hyperdispersant don Masterbatch: SILIKE SILIMER Series – Masu taimakawa wajen sarrafa abubuwa da kuma rarrabawa.
Jerin Siliki na SilimerKayan Aikin Sarrafawa da Watsawawaxes ne na zamani waɗanda aka yi su da silicone (wanda kuma aka yi wa lakabi da Silicone Hyperdispersants) waɗanda aka ƙera don samar da mafi kyawun launuka da watsawa a cikin samar da masterbatch. Ya dace da tattara launuka, abubuwan da aka cika, injiniyan robobi, da kuma hanyoyin watsawa masu buƙata. Waɗannan hyperdispersants suna haɓaka kwanciyar hankali na zafi, rheology, da ingancin farashi yayin da suke kawar da matsalolin ƙaura da aka saba samu tare da ƙarin abubuwa na gargajiya (misali, waxes, amides, esters).
Buɗe Mafi kyawun Ayyukan Pigment tare da SILIKE SILIMER Series Silicone Hyperdispersants
Ƙara Inganci a cikin Abubuwan da ke tattare da Pigment don nau'ikan Kayan Aiki iri-iri:
→ Ga Polyolefins: Ƙara Ingancin Launi
• Inganta Jika Launi: Samu launuka masu laushi da haske tare da ingantaccen hulɗa.
• Ingantaccen Watsawa: Hana taruwar launuka, tabbatar da daidaito da daidaito iri ɗaya.
• Rage Danko: Sauƙaƙa samar da kayayyaki tare da kwararar ruwa mai laushi don ingantaccen sarrafawa.
• Ingantaccen Aiki: Ƙara ƙarfin samarwa ba tare da yin illa ga inganci ba.
• Ƙara yawan launuka masu haske: Samun launuka masu kyau tare da ƙarancin kayan aiki, wanda ke rage farashi.
→Don Injiniyoyi na Roba da Polymers: Inganta Inganci da Inganci
• Ingantaccen Hasken Sama: Samu kyakkyawan ƙarewa mai sheƙi a kan samfuran ku.
• Ingantaccen Sakin Mold: Tabbatar da ingantaccen tsarin kera kayayyaki da kuma rage lahani.
• Rage Danko: Inganta sarrafawa da rage amfani da makamashi.
• Mafi girman yawan samar da kayayyaki: Sauƙaƙa hanyar samar da kayayyaki don samun ƙarin yawan aiki.
• Rage Rage Launi: Kiyaye ingancin launuka don launuka masu haske da ɗorewa.
• Watsawa Mai Kyau: Ƙara daidaito a cikin launi da aikin kayan aiki.
Me Yasa Za Ku Zabi Masu Rarraba Silikon na SILIKE?
• Ingantaccen Farashi: Inganta inganci da rage sharar kayan aiki.
• Mai Kyau ga Muhalli: Cimma manufofin dorewa tare da ingantattun hanyoyin samar da kayayyaki.
• Amfani Mai Yawa: Ya dace da nau'ikan polymers da masana'antu iri-iri.
4. Daidaita Sigogi na Sarrafawa
Saurin Sukuri: Ƙara saurin sukuri (yawanci 200-500 rpm) don haɓaka yankewa da watsawa. Guji saurin da ya wuce kima, domin wannan na iya haifar da lalacewar zafi.
Lokacin Zama: Inganta lokacin zama a cikin na'urar fitarwa (yawanci daƙiƙa 30-60) don tabbatar da haɗa sosai ba tare da zafi sosai ba.
Tacewa: Yi amfani da fakitin allo (misali, raga 100-200) don cire barbashi marasa warwatse da kuma tabbatar da ingancin babban rukuni iri ɗaya.
5. Magance Matsalolin Kayan Aiki da Kulawa
Kayan Aiki Masu Tsabta: A riƙa tsaftace kayan fitarwa, sukurori, da kuma kayan da aka cire daga jiki akai-akai domin hana gurɓatawa ko taruwar kayan da suka lalace waɗanda ke shafar warwatsewar jiki.
Duba Lalacewa: Duba sukurori da ganga don ganin ko sun lalace, domin kayan aikin da suka lalace suna rage ingancin yankewa kuma suna haifar da rashin kyawun watsawa.
Daidaiton Ciyarwa: Yi amfani da na'urorin ciyar da gravimetric don daidaita adadin pigment da resin, don tabbatar da daidaito a cikin watsa pigment.
Lokacin Saƙo: Mayu-29-2025

