A fannin kera motoci da ke ci gaba da bunkasa, robobi masu sauƙin ɗauka sun zama abin da ke canza abubuwa da yawa. Ta hanyar bayar da babban rabo mai ƙarfi-da-nauyi, sassaucin ƙira, da kuma inganci wajen kashe kuɗi, robobi masu sauƙin ɗauka suna da mahimmanci wajen magance buƙatun masana'antar na ingancin mai, rage hayaki mai gurbata muhalli, da dorewa. Duk da haka, yayin da waɗannan kayan ke da fa'idodi da yawa, suna kuma zuwa da ƙalubale na musamman. A cikin wannan labarin, za mu bincika abubuwan da suka fi haifar da matsaloli a amfani da robobi masu sauƙin ɗauka a masana'antar kera motoci kuma mu bayar da mafita masu amfani waɗanda za su iya haɓaka aiki da rage farashin samarwa.
Menene Roba Mai Sauƙi?
Roba mai sauƙi sune polymers masu ƙarancin yawa, kamar polyethylene (PE), polypropylene (PP), polystyrene (PS), acrylonitrile butadiene styrene (ABS), polycarbonate (PC), da polybutylene terephthalate (PBT), tare da yawan da ke tsakanin 0.8–1.5 g/cm³. Ba kamar ƙarfe ba (misali, ƙarfe: ~7.8 g/cm³), waɗannan robobi suna rage nauyi ba tare da yin watsi da mahimman kayan aikin injiniya ko na zafi ba. Zaɓuɓɓuka na gaba kamar robobi masu kumfa (misali, polystyrene da aka faɗaɗa, EPS) da haɗakar thermoplastic suna ƙara rage yawan da ke ciki yayin da suke riƙe da daidaiton tsarin, wanda hakan ya sa suka dace da amfani da motoci.
Amfani da Roba Mai Sauƙi a Masana'antar Motoci
Roba mai sauƙi yana da matuƙar muhimmanci ga ƙirar motoci ta zamani, wanda hakan ke ba masana'antun damar cimma burin aiki, inganci, da dorewa. Manyan aikace-aikacen sun haɗa da:
1. Kayan Cikin Motoci:
Kayan aiki: PP, ABS, PC.
Aikace-aikace: Allon allo, allunan ƙofa, kayan wurin zama.
Amfani: Mai sauƙi, mai ɗorewa, kuma mai gyaggyarawa don kyau da kwanciyar hankali.
2. Sassan Waje na Motoci:
Kayan aiki: PP, PBT, PC/PBT gauraye.
Aikace-aikace: Bumpers, grilles, madubai housings.
Fa'idodi: Juriyar tasiri, sauƙin yanayi, da kuma rage nauyin abin hawa.
3. Abubuwan da ke ƙarƙashin murfin:
Kayan aiki: PBT, polyamide (nailan), PEEK.
Aikace-aikace: Murfin injin, na'urorin shigar iska, da masu haɗawa.
Amfani: Juriyar zafi, kwanciyar hankali na sinadarai, da daidaiton girma.
4. Sassan Tsarin:
Kayan Aiki: PP ko PA mai ƙarfi da aka yi da gilashi ko fiber carbon.
Aikace-aikace: Ƙarfafa chassis, tiren baturi don motocin lantarki (EVs).
Amfani: Babban rabon ƙarfi-da-nauyi, juriya ga tsatsa.
5. Rufewa da Gyaran Kaya:
Kayan aiki: Kumfa PU, EPS.
Aikace-aikace: Matashin kujera, bangarorin rufe sauti.
Amfani: Haske mai matuƙar haske, kyakkyawan shaƙar makamashi.
A cikin motocin lantarki, robobi masu sauƙi suna da matuƙar muhimmanci, domin suna daidaita nauyin manyan batura, suna faɗaɗa iyawar tuƙi. Misali, gidajen batirin da aka yi da PP da gilashin PC suna rage nauyi yayin da suke kiyaye ƙa'idodin aminci.
Kalubale da Mafita na Kullum ga Roba Masu Sauƙi a Amfani da Motoci
Duk da fa'idodin da suke da su, kamar ingancin mai, rage fitar da hayaki, sassaucin ƙira, ingancin farashi, da sake amfani da shi, robobi masu sauƙi suna fuskantar ƙalubale a aikace-aikacen motoci. Ga wasu matsaloli da mafita masu amfani.
Kalubale ta 1:Juriyar Karce da Sawa a cikin Roba na Motoci
Matsalar: Fuskokin robobi masu sauƙi kamar Polypropylene (PP) da Acrylonitrile Butadiene Styrene (ABS), waɗanda aka saba amfani da su a cikin kayan aikin mota kamar allon kwamfuta da allon ƙofa, suna iya fuskantar karyewa da gogewa akan lokaci. Waɗannan kurakuran saman ba wai kawai suna shafar kyawun fuska ba, har ma suna iya rage dorewar sassan na dogon lokaci, suna buƙatar ƙarin gyara da gyara.
Mafita:
Domin magance wannan ƙalubalen, haɗa ƙarin abubuwa kamar ƙarin abubuwa kamar silicone ko PTFE a cikin tsarin filastik na iya inganta juriyar saman sosai. Ta hanyar ƙara kashi 0.5–2% na waɗannan ƙarin abubuwa, gogayya a saman zai ragu, wanda hakan ke sa kayan ba su da saurin kamuwa da karce ko gogewa.
A Chengdu Silike Technology Co., Ltd., mun ƙware aƘarin filastik da aka yi da siliconeAn tsara shi don haɓaka halayen filastik na Thermoplastics da Injiniya da ake amfani da su a aikace-aikacen motoci. Tare da sama da shekaru 20 na gwaninta a haɗa silicone da polymers, an san SILIKE a matsayin babban mai ƙirƙira kuma amintaccen abokin tarayya don babban aiki.mafita na ƙarin kayan sarrafawa da masu gyarawa.
NamuƘarin filastik da aka yi da siliconeAn tsara samfuran musamman don taimakawa masana'antun polymer:
1) Inganta yawan fitar da iska da kuma cimma daidaiton cika mold.
2) Inganta ingancin saman da kuma man shafawa, wanda ke taimakawa wajen fitar da mold mafi kyau yayin samarwa.
3) Rage amfani da wutar lantarki da rage farashin makamashi ba tare da buƙatar gyare-gyare ga kayan aikin sarrafawa da ake da su ba.
4) Ƙarin silicone ɗinmu sun dace sosai da nau'ikan thermoplastics da robobi na injiniya, gami da:
Polypropylene (PP), Polyethylene (HDPE, LLDPE/LDPE), Polyvinyl Chloride (PVC), Polycarbonate (PC), Acrylonitrile Butadiene Styrene (ABS), Polycarbonate/Acrylonitrile Butadiene Styrene (PC/ABS), Polystyrene (PS/HIPS), Polyethylene Terephthalate (PET), Polybutylene Terephthalate (PBT), Polymethyl Methacrylate (PMMA), Nylon (Polyamides, PA), Ethylene Vinyl Acetate (EVA), Thermoplastic Polyurethane (TPU), Thermoplastic Elastomers (TPE), da sauransu.
Waɗannanƙarin siloxanekuma yana taimakawa wajen haɓaka ƙoƙari zuwa ga tattalin arziki mai zagaye, yana tallafawa masana'antun wajen samar da kayan aiki masu dorewa da inganci waɗanda suka cika ƙa'idodin muhalli.
SILIKE Silicone Wax SILIMER 5235: Sabuwar Hanya Don Inganta Fuskar Sama Don Inganta Juriyar Karce
Fiye da misaliƘarin filastik da aka yi da silicone, SILIMER 5235, ankakin silicone da aka gyara alkyl,Ya yi fice sosai. An tsara shi musamman don samfuran filastik masu sauƙi kamar PC, PBT, PET, da PC/ABS, SILIMER 5235 yana ba da juriya ga karce da lalacewa ta musamman. Ta hanyar haɓaka mai danshi a saman da inganta sakin mold yayin sarrafawa, yana taimakawa wajen kiyaye laushi da sauƙi na saman samfurin akan lokaci.
Ɗaya daga cikin mahimman fa'idodin amfani dakakin siliconeSILIMER 5235 yana da matuƙar dacewa da nau'ikan resin matrix daban-daban, yana tabbatar da cewa babu ruwan sama ko tasiri ga gyaran saman. Wannan ya sa ya dace da sassan cikin mota inda ingancin kyau da dorewa na dogon lokaci suke da mahimmanci.
Kalubale na 2: Lalacewar saman jiki yayin sarrafawa
Matsalar: Sassan da aka yi wa allura (misali, PBT bumpers) na iya nuna alamun splay, layukan kwarara, ko alamun nutsewa.
Mafita:
A busar da ƙwayoyin sosai (misali, 120°C na tsawon awanni 2-4 ga PBT) don hana yaɗuwar danshi.
Inganta saurin allura da matsin lamba na marufi don kawar da layukan kwarara da alamun nutsewa.
Yi amfani da molds masu gogewa ko masu laushi tare da iska mai kyau don rage alamun ƙonewa.
Kalubale na 3: Iyakance Juriyar Zafi
Matsalar: PP ko PE na iya canzawa a yanayin zafi mai yawa a cikin aikace-aikacen ƙarƙashin murfin.
Mafita:
Yi amfani da robobi masu jure zafi kamar PBT (wurin narkewa: ~220°C) ko PEEK don yanayin zafi mai yawa.
Haɗa zare na gilashi don inganta kwanciyar hankali na zafi.
A shafa ruwan kariya daga zafi domin ƙarin kariya.
Kalubale na 3: Iyakokin Ƙarfin Inji
Matsala: Roba mai sauƙi na iya rasa tauri ko juriyar tasiri na ƙarfe a cikin sassan gini.
Mafita:
Ƙara ƙarfi da gilashi ko zare na carbon (10-30%) don ƙara ƙarfi.
Yi amfani da haɗakar thermoplastic don abubuwan da ke ɗauke da kaya.
Zana sassa da sassan ribbon ko ramuka don inganta tauri ba tare da ƙara nauyi ba.
Neman inganta juriyar karce na L ɗinkaRoba masu nauyi a cikinkayan aikin mota?
Haɗa da SILIKE don ƙarin bayani game da mafita masu sauƙi na filastik a masana'antar kera motoci, gami daƙarin filastik,magungunan hana karce,kumamafita masu gyara juriya ta mar.
Tel: +86-28-83625089, Email: amy.wang@silike.cn, Website: www.siliketech.com
Lokacin Saƙo: Yuni-25-2025
