A cikin ɓangarorin kera motoci masu sauƙi, robobi masu nauyi sun zama masu canza wasa. Ta hanyar ba da babban rabo mai ƙarfi-da-nauyi, ƙirar ƙira, da ƙimar farashi, robobi masu nauyi suna da mahimmanci don magance buƙatun masana'antu don ingantaccen mai, rage hayaƙi, da dorewa. Koyaya, yayin da waɗannan kayan ke ba da fa'idodi masu yawa, kuma suna zuwa da takamaiman ƙalubale. A cikin wannan labarin, za mu bincika wuraren zafi na gama gari a cikin amfani da robobi masu nauyi a cikin masana'antar kera motoci da ba da mafita masu amfani waɗanda za su iya haɓaka aiki da rage farashin samarwa.
Menene Filastik masu nauyi?
Filaye masu nauyi sune polymers masu ƙarancin ƙarfi, kamar polyethylene (PE), polypropylene (PP), polystyrene (PS), acrylonitrile butadiene styrene (ABS), polycarbonate (PC), da polybutylene terephthalate (PBT), tare da yawa daga 0.8-1.5 g/cm³. Ba kamar karafa (misali, karfe: ~ 7.8 g/cm³), waɗannan robobi suna rage nauyi ba tare da yin hadaya da mahimman kayan inji ko kayan zafi ba. Zaɓuɓɓuka na ci gaba kamar robobi masu kumfa (misali, faɗaɗa polystyrene, EPS) da abubuwan haɗin thermoplastic suna ƙara ƙarancin ƙima yayin da suke riƙe amincin tsarin, yana sa su dace don amfani da mota.
Aikace-aikace na Filastik masu nauyi a cikin Masana'antar Motoci
Filastik masu nauyi suna da alaƙa da ƙirar kera motoci na zamani, suna ba masana'antun damar cimma aiki, inganci, da maƙasudin dorewa. Manyan aikace-aikace sun haɗa da:
1. Abubuwan Cikin Cikin Mota:
Materials: PP, ABS, PC.
Aikace-aikace: Dashboards, ƙofofin ƙofa, abubuwan wurin zama.
Fa'idodi: Mai nauyi, mai ɗorewa, kuma ana iya daidaita shi don ƙayatarwa da ta'aziyya.
2. Sassan Waje na Mota:
Materials: PP, PBT, PC/PBT blends.
Aikace-aikace: Bumpers, grilles, gidajen madubi.
Fa'idodi: juriya na tasiri, yanayin yanayi, da rage nauyin abin hawa.
3. Abubuwan Ƙarƙashin Ƙarƙashin Hulɗa:
Materials: PBT, polyamide (nailan), PEEK.
Aikace-aikace: murfin injin, nau'ikan nau'ikan shan iska, da masu haɗawa.
Fa'idodi: Juriyar zafi, kwanciyar hankali na sinadarai, da daidaiton girma.
4. Abubuwan Tsari:
Materials: Gilashi ko carbon fiber-ƙarfafa PP ko PA.
Aikace-aikace: Ƙarfafa chassis, tiren baturi don motocin lantarki (EVs).
Fa'idodi: Babban ƙarfi-zuwa-nauyi rabo, juriya na lalata.
5. Insulation da Cushioning:
Materials: PU kumfa, EPS.
Aikace-aikace: Matashin kujerun zama, bangarorin rufe sauti.
Amfani: Ultra-haske, kyakkyawan shayar makamashi.
A cikin motocin lantarki, robobi masu nauyi suna da mahimmanci musamman, saboda suna daidaita nauyin fakitin baturi, suna faɗaɗa kewayon tuƙi. Misali, gidajen baturi na tushen PP da glazing PC suna rage nauyi yayin kiyaye ka'idodin aminci.
Kalubale na gama gari da Magani don Filastik masu nauyi a Amfani da Mota
Duk da fa'idodin su, kamar ingancin mai, rage fitar da hayaki, sassauƙar ƙira, ingancin farashi, da sake yin amfani da su, robobi marasa nauyi suna fuskantar ƙalubale a aikace-aikacen mota. A ƙasa akwai batutuwa na gama gari da mafita masu amfani.
Kalubale 1:Scratch da Sa Lalacewa a cikin Filastik na Mota
Mas'alar: Filayen robobi masu nauyi irin su Polypropylene (PP) da Acrylonitrile Butadiene Styrene (ABS), waɗanda aka saba amfani da su a cikin abubuwan kera motoci kamar dashboards da ƙofofin ƙofa, suna da saurin fashewa da ɓarna a kan lokaci. Waɗannan ɓangarorin saman ba wai kawai suna shafar sha'awar ado ba amma kuma suna iya rage tsayin daka na sassa, suna buƙatar ƙarin kulawa da gyare-gyare.
Magani:
Don magance wannan ƙalubalen, haɗa abubuwan da suka haɗa da ƙari kamar abubuwan da ke tushen filastik na tushen silicone ko PTFE a cikin ƙirar filastik na iya haɓaka ɗorewa na sama sosai. Ta hanyar ƙara 0.5-2% na waɗannan additives, an rage juzu'i na farfajiya, yana sa kayan ya zama ƙasa da sauƙi ga karce da kullun.
A Chengdu Silike Technology Co., Ltd., mun ƙware a cikiSilicone-tushen filastik additivesan ƙera shi don haɓaka kaddarorin Thermoplastics da robobin Injiniya da ake amfani da su a aikace-aikacen mota. Tare da fiye da shekaru 20 na gwaninta a cikin haɗin gwiwar silicone da polymers, SILIKE an gane shi a matsayin babban mai kirkiro da amintaccen abokin tarayya don babban aiki.sarrafa ƙari da mafita mafita.
MuSilicone-tushen filastik additivesAn tsara samfuran musamman don taimakawa masana'antun polymer:
1) Inganta extrusion rates da cimma m mold ciko.
2) Haɓaka ingancin ƙasa da lubricity, yana ba da gudummawa ga mafi kyawun ƙirar ƙira yayin samarwa.
3) Ƙarƙashin amfani da wutar lantarki da rage farashin makamashi ba tare da buƙatar gyare-gyare ga kayan aiki na yanzu ba.
4) Abubuwan mu na silicone sun dace sosai tare da kewayon thermoplastics da robobin injiniya, gami da:
Polypropylene (PP), Polyethylene (HDPE, LLDPE / LDPE), Polyvinyl Chloride (PVC), Polycarbonate (PC), Acrylonitrile Butadiene Styrene (ABS), Polycarbonate / Acrylonitrile Butadiene Styrene (PC / ABS), Polystyrene (PS / HIPS), Polystyrene (PS / HIPS), Polyethylene Terephthalate (Polyethylene Terephthalate) Methacrylate (PMMA), Nylon (Polyamides, PA), Ethylene Vinyl Acetate (EVA), Thermoplastic Polyurethane (TPU), Thermoplastic Elastomers (TPE), da ƙari.
Wadannansiloxane AdditivesHakanan yana taimakawa haɓaka ƙoƙarin zuwa tattalin arziƙin madauwari, yana tallafawa masana'antun don samar da ingantattun abubuwa masu inganci waɗanda suka dace da ƙa'idodin muhalli.
SILIKE Silicone Wax SILIMER 5235: Hanyar Novel don Haɓaka Sama don Ingantacciyar Juriya
Bayan misaliSilicone-tushen filastik additives, SILIMER 5235, anAlkyl-gyara silicone kakin zuma,yayi fice. An tsara musamman don samfuran filastik masu haske kamar PC, PBT, PET, da PC/ABS, SILIMER 5235 yana ba da ƙaƙƙarfan karce da juriya. Ta hanyar haɓaka lubricant na ƙasa da haɓaka ƙirar ƙira yayin aiki, yana taimakawa don kula da laushi da haske na saman samfurin akan lokaci.
Daya daga cikin key abũbuwan amfãni dagasiliki abin shaSILIMER 5235 shine kyakkyawan daidaituwa tare da resins matrix daban-daban, yana tabbatar da cewa babu hazo ko tasiri akan jiyya na saman. Wannan ya sa ya dace don sassan ciki na kera motoci inda duka ingancin kyawawan halaye da dorewa na dogon lokaci suke da mahimmanci.
Kalubale Na Biyu: Lalacewar Sama Yayin Gudanarwa
Maudu'i: Sassan alluran da aka ƙera (misali, PBT bumpers) na iya nuna splay, layukan gudana, ko alamun nutsewa.
Magani:
Busassun pellets sosai (misali, 120 ° C na awanni 2-4 don PBT) don hana kumburin danshi.
Haɓaka saurin allura da matsa lamba don kawar da layukan gudana da alamun nutsewa.
Yi amfani da kyallaye masu goge ko rubutu tare da fiɗa mai kyau don rage alamun kuna.
Kalubale Na Uku: Tsayayyar Zafi Mai iyaka
Mas'alar: PP ko PE na iya lalacewa a ƙarƙashin yanayin zafi mai zafi a aikace-aikacen ƙaƙƙarfan kaho.
Magani:
Yi amfani da robobi masu jure zafi kamar PBT (madaidaicin narkewa: ~ 220°C) ko PEEK don yanayin zafi mai zafi.
Haɗa filayen gilashi don haɓaka kwanciyar hankali.
Aiwatar da murfin shinge na thermal don ƙarin kariya.
Kalubale 3: Ƙarfin Ƙarfin Injini
Mas'ala: Filastik masu nauyi na iya rasa taurin ƙarfi ko juriyar ƙarfin ƙarfe a cikin sassa na tsari.
Magani:
Ƙarfafa da gilashin ko filayen carbon (10-30%) don haɓaka ƙarfi.
Yi amfani da abubuwan haɗin thermoplastic don abubuwan da ke ɗaukar kaya.
Ƙirƙira sassa tare da ribbing ko sassan sassa don inganta taurin kai ba tare da ƙara nauyi ba.
Neman haɓaka juriyar karce na L nakuFilastik masu nauyi a cikikayan aikin mota?
Haɗa tare da SILIKE don ƙarin bincike game da mafita na filastik masu nauyi a cikin masana'antar kera, gami dafilastik additives,anti-scratch agents,kumamar juriya modifier mafita.
Tel: +86-28-83625089, Email: amy.wang@silike.cn, Website: www.siliketech.com
Lokacin aikawa: Juni-25-2025
