A cikin kasuwar marufi na zamani, ana gabatar da masana'antun tare da mahimmancin haɓaka ayyukan fina-finai na filastik. Wannan manufa galibi ana samun cikas da ƙalubale kamar toshe fim yayin sarrafawa da sarrafawa, wanda zai iya kawo cikas ga layukan samarwa da rage ingantaccen aiki. Bugu da ƙari, ƙarancin kaddarorin zamewa na iya haifar da rikice-rikice ciki har da kulawa mara kyau, mannewa, da marufi mara daidaituwa, wanda hakan ke yin illa ga ingancin ƙaya da aikin samfurin ƙarshe.
Dabarun Magance Kalubale a Samar da Fina-Finan Fim
Muhimmancin Slip and Antiblock Agents a Fina-finan Fim
Slip da antiblockers sune mahimman abubuwan da ake amfani da su wajen ƙirƙirar fina-finai na filastik. Wadannan jami'ai suna taimakawa wajen haɓaka aiki, sarrafawa, da halayen sarrafa fina-finai, musamman a aikace-aikacen marufi. Sashe na gaba yana ba da bayyani game da ayyukansu kuma yana nuna mahimmancin su a cikin tsarin samarwa.
Slip Agents
Slip agents additives ne waɗanda ke rage juzu'i tsakanin yadudduka na fim ɗin filastik ko tsakanin fim ɗin da sauran saman. Suna taimakawa wajen haɓaka sauƙin sarrafawa da sarrafa fim ɗin, musamman a lokacin masana'anta, sufuri, da amfani.
Ayyuka da fa'idodin Slip Agents:
Rage Ƙimar Ƙarfafawa (COF): Babban aikin wakilai na zamewa shine don rage ƙimar juzu'i (COF) tsakanin saman fim ɗin filastik. Wannan yana sa fim ɗin ya fi sauƙi don rikewa, musamman a cikin matakai masu sarrafa kansa kamar layin marufi masu sauri.
Ingantaccen Tsari: Ta hanyar rage juzu'i, wakilan zamewa suna hana fim ɗin mannewa kan rollers ko injuna yayin aiwatar da extrusion ko thermoforming, don haka inganta ingantaccen samarwa gabaɗaya.
Ingantattun Ayyuka: Abubuwan zamewa suna haɓaka ikon fim ɗin don zamewa sama da saman, yana sauƙaƙa buɗe marufi, rage yuwuwar mannewa, da haɓaka ƙarfin marufi.
Wakilan Zamewa gama gari:
1. Fatty Acid Amides (misali, Erucamide, Oleamide): Waɗannan su ne abubuwan da aka fi amfani da su. Suna ƙaura zuwa saman fim ɗin kuma suna rage jujjuyawar ƙasa.
2. Silicone-based Compounds: Silicone slip agents ana amfani da su sau da yawa don inganta kaddarorin zamewa kuma suna ba da babban matakin aiki a cikin aikace-aikacen da ke buƙatar ingantaccen aiki.
Wakilan Antiblock
Ana ƙara abubuwan hana katange don hana mannewa ko manne da yadudduka na fim ɗin filastik ga juna yayin ajiya, sarrafawa, ko sufuri. Idan ba tare da masu hana shinge ba, fim ɗin zai iya manne tare, yana haifar da matsala wajen kwancewa ko tattarawa.
Ayyuka da fa'idodin Ma'aikatan Antiblock:
Rigakafin mannewar Layer: Babban aikin jami'an hana katange shine ƙirƙirar wurare masu kama-da-wane ko m saman a kan fim ɗin, hana kowane yadudduka daga haɗuwa tare.
Ingantacciyar Ƙarfafawa: A cikin nadi na fim, jami'an antiblock suna taimakawa wajen kiyaye mutuncin yadudduka na fim yayin kwancewa, yana sauƙaƙa injin marufi ta atomatik don sarrafa kayan.
Rage Dankowar Sama: Ma'aikatan Antiblock suna tabbatar da cewa ana iya tara fina-finai ko rauni ba tare da haifar da batutuwa kamar toshewar fim ko murƙushewa ba, wanda zai iya haifar da raguwar lokacin samarwa ko sharar gida.
Wakilan Antiblock na gama gari:
1. Silica (SiO₂): Silica ita ce mafi yawan amfani da maganin hana katsewa a cikin fina-finai na filastik. Yana ba da ingantacciyar hanya don rage hulɗar ƙasa tsakanin yadudduka.
2. Talc: Talc wani wakili ne na rigakafi da ake amfani da shi sosai. Yana aiki ta hanyar haɓaka ƙazantawa da hana fina-finai daga mannewa tare.
3. Calcium Carbonate (CaCO₃): Calcium carbonate ana amfani da shi lokaci-lokaci a matsayin wakili na rigakafi, musamman a cikin fina-finan da ake da fifikon ajiyar kuɗi, kodayake ba shi da tasiri fiye da silica a wasu lokuta.
Haɗuwar Wakilan Slip da Antiblock
A cikin fina-finai da yawa, ana amfani da su duka biyun zamewa da masu hana katsewa tare don haɓaka aikin fim. Waɗannan wakilai suna ba da ƙarin fa'idodi, musamman a aikace-aikace inda fina-finai ke ƙarƙashin kulawa mai sauri ko buƙatar tsayayyar mannewa tsakanin yadudduka. Haɗin da ya dace yana tabbatar da cewa fim ɗin yana da sauƙin sarrafawa da sauƙin sarrafawa, yayin da yake riƙe da aikinsa da amincinsa.
Muhimman Fa'idodin Haɗa Slip da Agents Antiblock:
Gudanar da Sauƙi: Ta hanyar tabbatar da cewa fim ɗin yana motsawa cikin sauƙi ta hanyar samarwa da tafiyar matakai, duka zamewa da masu hana shinge suna rage damuwa na inji akan fim ɗin.
Ingantattun Ingantattun Samfura: Tare da waɗannan wakilai, samfurin ƙarshe zai sami ingantaccen haske na gani, rage ɗaukar fim zuwa fim, da sauƙin sarrafawa, wanda ke da mahimmanci a aikace-aikacen marufi.
Ƙimar Kuɗi: Haɗin da ya dace na zamewa da wakilai na antiblock na iya rage sharar gida, inganta ingantaccen samarwa, da haɓaka aikin samfurin fim na ƙarshe.
Dangane da karuwar buƙatun ingantattun hanyoyin samar da fina-finai waɗanda ke ba da madaidaicin zafin jiki, juriya ga hazo, ingantaccen hana hanawa, da ƙaramin tasiri akan bugu, Silike ya haɓaka nau'ikan samfuran samfuran guda biyar waɗanda aka tsara don saduwa da buƙatun haɓakar masana'antar fim.
1. SILMISILIMER Series super slip da anti-toshe masterbatch:Wannan yankan-bakisuper slip and anti-blocking masterbatchƙwararriyar injiniya ce don fim ɗin filastik. Ta hanyar haɗa polymer silicone da aka gyara, jerin SILIMER suna magance ƙalubalen gama gari masu alaƙa da abubuwan santsi na gargajiya, kamar hazo da tsayin daka mai zafi. Wannan ingantaccen bayani yana haɓaka mahimman kaddarorin hana toshewa da santsi, waɗanda ke rage daidaitattun ƙididdiga masu ƙarfi da ƙarfi yayin aiki. A sakamakon haka, fuskar fim ɗin yana samun santsi na musamman. Bugu da ƙari, SILIMER yana kula da kyakkyawar dacewa tare da resins na matrix, yana tabbatar da cewa babu hazo ko tsayi yayin da yake kiyaye gaskiyar fim ɗin. Ana amfani da shi sosai wajen samar da fina-finai na polypropylene (PP) da polyethylene (PE).
2.Farashin SILIKE SFSuper Slip Masterbatch: An tsara shi musamman don aikace-aikacen fina-finai na filastik, wannan jerin yana fasalta musamman gyare-gyaren siliki polymer azaman sinadari mai aiki. Jerin SF ɗin yana magance ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun abubuwan da suka faru na al'ada, kamar ci gaba da hazo daga saman fim ɗin, raguwar aikin zamewa akan lokaci, da ƙamshin da ba a so a yanayin zafi. Tare da mafi girman zamewa da halayen hana toshewa, jerin SF suna kiyaye ƙarancin juzu'i (COF) yayin hana duk wani hazo. Wannan ya sa ya zama kyakkyawan zaɓi don samar da fina-finai na BOPP, fina-finai na CPP, fina-finai na TPU, fina-finai na EVA, fina-finai na simintin gyare-gyare, da suturar extrusion.
3. SILIKE FA Series anti-karewa masterbatch:Wannan sabuwar fasahar hana toshewar masterbatch ta ƙunshi sinadarai masu aiki guda uku: silica, aluminosilicate, da PMMA. An ƙera shi musamman don dacewa da nau'ikan fim iri-iri, gami da fina-finai na BOPP, fina-finan CPP, da fina-finai masu daidaitawa. Jerin FA musamman yana haɓaka kaddarorin hana toshewa da santsi, godiya ga tsarin sa na musamman wanda ke tabbatar da kyakkyawar dacewa.
4. SILIKE FC Series:
- Features Maɓalli: M surface, low exudation
Babban Sinadaran Aiki: Copolymer polysiloxane (silicone wax) da amide
5. SILIKE FSE Series:
- Siffofin Maɓalli: Santsi na musamman, ƙimar farashi
Babban Sinadari Mai Aiki: Babban-tsarki amide
Shin kuna fuskantar ƙalubale tare da toshewar fim ko magance rashin inganci a cikin layin samarwa ku?
Gano yadda ɗimbin zamewar mu da jami'an rigakafin toshewa za su iya haɓaka aikin fina-finan robobi na ku, da tabbatar da sarrafa su cikin santsi da ingantaccen ingancin samfur.
Daga rage gogayya zuwa hana manne Layer da rage hazo-foda, mafitarmu-kamar SILIKE SILIMER da SF Series-suna ba da fa'idodin da ba su dace da layukan marufi masu sauri ba, yana sa samarwa ku ya fi inganci da tsada.
Haka kuma, Silike ya himmatu don dorewa tare da kewayon PFAS-Free PPA don aikace-aikacen fim. Waɗannan zaɓuɓɓukan kyauta na PFAS ba kawai haɓaka aiki ba amma suna tallafawa ayyukan da ke da alhakin muhalli a cikin samar da fim. Ta hanyar waɗannan sabbin hanyoyin warwarewa, Silike ya sadaukar da kai don taimakawa masana'antar gaba zuwa gaba mai dorewa da inganci.
Idan kuna neman haɓaka aikin fim ɗin filastik ku, SILIKE yana ba da cikakkiyar mafita. Ko kuna bukatazamewa additives na filastik fina-finai, abubuwan zamewa don fina-finan polyethylene, koingantattun magunguna masu zafi mara ƙaura,muna da samfuran da suka dace don bukatun ku. Zamewar mu mara ƙaura da ƙari na hana toshe an ƙirƙira su don haɓaka aiki da haɓaka aikin masana'anta.
Muna gayyatar ku da ku tuntubi SILIKE domin tattaunawa, inda za mu tattauna yadda namubabban aiki zamewa da anti-block masterbatches can contribute to achieving outstanding results in your plastic film production. Email us at amy.wang@silike.cn or visit our website at www.siliketech.com to learn more.
Lokacin aikawa: Afrilu-30-2025
