Gabatarwa
Polyethylene (PE) busa fim samar da wani yadu amfani masana'antu tsari don samar da filastik fina-finai amfani a marufi, noma, da gini. Tsarin ya ƙunshi extruding narkakkar PE ta madauwari mutu, infating shi a cikin kumfa, sa'an nan sanyaya da winding shi a cikin lebur fim. Ingantacciyar aiki yana da mahimmanci don samar da ingantaccen farashi da samfuran ƙarshe masu inganci. Koyaya, ƙalubale da yawa na iya tasowa yayin samarwa, kamar babban juzu'i tsakanin yadudduka na fina-finai da toshe fim, wanda zai iya rage inganci sosai kuma ya lalata ingancin samfur.
Wannan labarin zai bincika fasahohin fasaha na fim ɗin busa PE, yana mai da hankali kan aingantacciyar zamewa da ƙari mai hana toshewada kuma yadda yake taimakawa wajen shawo kan kalubalen samarwa don haɓaka haɓaka gabaɗaya da haɓaka aikin fim.
PE Blown Production Fina-Finan Bayanin Fasaha da Abubuwan Haɓaka
Bayanin Tsarin Fitar Fim ɗin Blown
Tsarin extrusion fim ɗin da aka hura ya fara ne tare da ciyar da pellets resin PE a cikin wani extruder, inda aka narke su kuma an daidaita su ta hanyar haɗin zafi da ƙarfin ƙarfi. Ana tilastawa narkakkar polymer ta hanyar mutuƙar madauwari, ta samar da bututu mai ci gaba. Ana shigar da iska a tsakiyar wannan bututu, yana hura shi cikin kumfa. Ana zana wannan kumfa zuwa sama, a lokaci guda yana shimfiɗa fim ɗin a cikin hanyar injin (MD) da kuma madaidaiciyar hanya (TD), tsarin da aka sani da daidaitawar biaxial. Yayin da kumfa ya hau, ana sanyaya shi ta zoben iska, yana haifar da polymer don yin crystallize da ƙarfafawa. A ƙarshe, kumfa mai sanyaya yana rushewa da saitin rollers na nip kuma ya raunata kan nadi. Maɓallin maɓalli da ke tasiri tsarin sun haɗa da zafin jiki narke, rata mai mutu, rabo mai ƙarfi (BUR), tsayin layin sanyi (FLH), da ƙimar sanyaya.
Mabuɗin Abubuwan Da Suka Shafi Haɓakar Samar da Haɓaka
Dalilai da yawa suna tasiri kai tsaye da ingancin samar da fim ɗin PE:
• Abubuwan da ake amfani da su: Adadin da ake yin fim. Mafi girman kayan aiki gabaɗaya yana nufin inganci mafi girma.
• Ingancin Fim: Wannan ya ƙunshi kaddarorin kamar daidaituwar kauri, ƙarfin injina (ƙarfin ƙarfi, juriyar tsagewa, tasirin dart), kaddarorin gani (haze, mai sheki), da halayen saman (ƙirar gogayya). Rashin ingancin fina-finai yana haifar da ƙara yawan ƙima da rage yawan aiki.
• Lokacin faɗuwa: Tsayawa ba tare da shiri ba saboda al'amura kamar karyar fim, gina jiki, ko rashin aiki na kayan aiki. Rage raguwa yana da mahimmanci don dacewa.
• Amfanin Makamashi: Ƙarfin da ake buƙata don narkar da polymer, aiki da extruder, da tsarin sanyaya wutar lantarki. Rage amfani da makamashi yana inganta haɓaka gabaɗaya kuma yana rage farashin aiki.
• Amfani da Raw Material: Ingantaccen amfani da resin PE da ƙari, rage sharar gida.
Kalubalen Samar da Fim na PE Blown gama gari
Duk da ci gaba a cikin fasaha, PE busa fim ɗin yana fuskantar ƙalubale da yawa na gama gari waɗanda zasu iya hana haɓaka aiki:
• Toshe Fim: Mannewar da ba'a so tsakanin yadudduka na fim, ko dai a cikin nadi ko yayin matakan sarrafawa na gaba. Wannan na iya haifar da wahalhalu wajen kwancewa, ƙara tarkace, da jinkirin samarwa.
• High Coefficient of Friction (COF): Babban gogayya a kan fuskar fim na iya haifar da al'amurran da suka shafi yayin da ake yin iska, kwancewa, da kuma canza ayyukan, haifar da mannewa, tsagewa, da rage saurin aiki.
• Mutu Gina: Tarin gurɓataccen polymer ko ƙari a kusa da fitar mutuwa, yana haifar da ɗigo, gels, da lahani na fim.
Narke Karya: Rashin daidaituwa a saman fim ɗin da ke haifar da matsananciyar ƙarfi a cikin mutu, yana haifar da m ko siffa.
• Gels da Fishees: Abubuwan da ba a tarwatsa su na polymer ko gurɓatacce waɗanda ke bayyana a matsayin ƙananan lahani, bayyanannu ko rashin ƙarfi a cikin fim ɗin.
Waɗannan ƙalubalen galibi suna buƙatar raguwar layin samarwa, haɓaka sharar gida, da buƙatar ƙarin sa hannun ma'aikata, waɗanda duk suna rage ingantaccen aiki gabaɗaya. Amfani da dabarar abubuwan da ke da alaƙa, musamman zamewa da wakilai na hana toshewa, suna taka muhimmiyar rawa wajen rage waɗannan batutuwan da haɓaka aikin samarwa.
Hanyoyin Cire Kalubale a Samar da Fina-Finan Fim
Don magance waɗannan ƙalubalen, SILIKE ya haɓaka SILIMER 5064 MB2 masterbatch, am Multi-aiki tsari taimakowanda ya haɗu da zamewa da ayyukan hana toshewa a cikin tsari ɗaya. Ta hanyar isar da kaddarorin biyu a cikin samfuri guda ɗaya, yana kawar da buƙatar sarrafawa da ɗaukar abubuwan ƙari masu yawa.
SILIKE Slip & Antiblock Additiveara Haɓaka Ingantacciyar Samar da Fina-Finan Filastik ɗinku
Mahimman Fa'idodi na Ƙaurawar Ƙaura / Ƙarƙashin Ƙarfafawa SILIMER 5064MB2 don fim ɗin PE mai busa
1. Ingantattun Sarrafa Fina-Finai da Canzawa
Sabanin na'urorin zamewa na al'ada,SILIMER 5064 MB2 shine babban zamewar hazo mara nauyih tare da ginanniyar abubuwan da ke hana toshewa. Yana inganta sarrafa fina-finai a cikin bugu, laminating, da yin jaka ba tare da ƙaura zuwa saman ko shafar ingancin bugawa ba, rufewar zafi, ƙarfe, tsaftar gani, ko aikin shinge.
2. Ƙarfafa Ƙaƙƙarfan Ƙirƙirar Ƙarfafawa da Gudu
Yana rage juzu'in juzu'i (COF), yana ba da damar saurin layin da ya fi girma, daɗaɗɗa mai santsi, da ingantaccen extrusion da juyawa. Ƙananan juzu'i yana rage damuwa na inji, tsawaita rayuwar kayan aiki, yanke bukatun kulawa, da haɓaka kayan aiki tare da ƙarancin lokaci da sharar gida.
3. Kariya
Yana hana yaduddukan fim manne tare, yana tabbatar da kwancewa da sarrafa su cikin santsi. Yana rage mannewa tsakanin yadudduka, rage toshewa, tsagewa, yawan tarkace, da sharar kayan abu.
4. Ingantattun Ingantattun Samfura da Ƙawa
Silicone Slip Additive SILIMER 5064 MB2 Yana kawar da hazo foda da gurɓataccen yanayi, yana isar da mafi santsi, ƙarin fina-finai masu ɗaiɗai yayin da yake riƙe daidaitaccen aiki da amincin samfur.
Masu masana'antar fina-finai na PE, kuna kokawa da babban rikici, toshe fim, da rage tsadar lokaci a cikin tsarin samar da ku? Daidaita ayyukanku, rage tarkace, da haɓaka ingantaccen aiki -SILIMER 5064 MB2shine mafita duk-in-daya. Tuntuɓi SILIKE a yau don buƙatar samfurin gwaji kuma ku sami bambanci da kanku.
SILIKE yana ba da cikakken kewayon mafita. Ko kuna buƙatar abubuwan zamewa don fina-finai na filastik, wakilai masu zamewa don fina-finai na polyethylene, ko ingantattun wakilai masu zamewa masu zafi, muna da samfuran da suka dace don bukatunku. Mumara ƙaura zamewa da anti-block additivesan ƙirƙira su musamman don haɓaka aiki da haɓaka aikin masana'anta.
Email us at amy.wang@silike.cn or visit our website at www.siliketech.comdon ƙarin koyo.
Lokacin aikawa: Agusta-22-2025
