Labarai

Haɗaɗɗun kebul na LSZH da HFFR masu cike da sinadarai galibi suna fuskantar ƙalubale kamar su diet drool, rashin ingancin saman, da kuma extrusion mara ƙarfi. Babban ma'aunin silicone yana ba da mafita mai inganci ta hanyar inganta kwararar narkewa, haɓaka watsawar cikawa, da rage yawan gogayya. Wannan yana haifar da ingantaccen ingantaccen samarwa, kyakkyawan ƙarewar saman, da kuma kiyaye kaddarorin injiniya ga masana'antun waya da kebul.

1. Wuraren Ciwo da Aka Fi Amfani da su a Tsarin Haɗa Kebul na LSZH/HFFR
A cikin ƙoƙarin da ake yi na inganta matakan tsaro na wuta a yau, masana'antun kebul suna ƙara dogaro da mahaɗan Low Smoke Zero Halogen (LSZH) da Halogen-Free Flame Retardant (HFFR). Don biyan buƙatun hana harshen wuta, waɗannan mahaɗan galibi suna cike da abubuwan cikawa marasa tsari kamar Aluminum Trihydrate (ATH) ko Magnesium Hydroxide (MDH). Duk da cewa waɗannan abubuwan cikawa suna inganta aminci, suna haifar da manyan ƙalubalen sarrafawa waɗanda zasu iya kawo cikas ga inganci da inganci.

Mene ne matsalolin sarrafawa na yau da kullun a cikin mahaɗan kebul na LSZH?
Masu haɗa kayan haɗin da ke amfani da kayan cikawa masu ƙarfi na LSZH da HFFR galibi suna fuskantar waɗannan matsalolin da aka saba fuskanta:

• Ruwan da ya wuce kima: Tarin polymer da ƙari a kan injin fitar da kayan fitarwa yana haifar da tsayawa akai-akai don tsaftacewa, wanda hakan ke rage lokacin aiki sosai.
• Rashin Ingantaccen Watsawa na Cika Ciki: Yawan nauyin da ke cikinsa yana sa ya zama da wahala a cimma daidaiton rarrabawar cika kayan da ba su da sinadarai a cikin matrix na polymer, wanda hakan ke shafar daidaiton kayan.
• Ƙarfin Sama Mai Tauri: Kebul ɗin da aka fitar galibi suna nuna saman da bai daidaita ba ko tasirin "fatar sharks", wanda hakan ke yin mummunan tasiri ga kyawun samfura da kuma damar kasuwa.
• Lalacewar Kayayyakin Inji: Matsaloli kamar rage tsayin daka yayin karyewa da ƙarancin ƙarfin tasiri na iya hana samfurin ƙarshe cimma ƙa'idodin masana'antu.
• Fitar da ba ta da tabbas: Canjin karfin fitar da fitarwa da kuma saurin layi mai iyaka yana haifar da rashin daidaiton samarwa da kuma yawan raguwar shara.

Waɗannan ƙalubalen sun fi yawa a tsarin LLDPE/EVA/ATH inda nauyin cika ma'adinai ya kai kashi 55%–70%, wanda hakan ke sa kayan ya zama da wahalar sarrafawa.

2. Abin da Abokan Ciniki Ke So: Samarwa da Inganci Mara Taushi
Daga mahangar masana'antar waya da kebul, babban buƙatar abu ne mai sauƙi:

"Ina so mahaɗin kebul na LSZH ko HFFR ya fitar da shi cikin sauƙi, ya samar da kyakkyawan tsari na musamman, sannan ya kula da ƙarfin injina ba tare da katse layukan waya akai-akai ba."

Duk da haka, gaskiyar sau da yawa tana ƙunshe da:
• Rashin inganci da tarkace ba zato ba tsammani saboda tarin gawawwaki.
• An tilasta rage saurin samarwa don rage lahani a saman.
• Ba a daidaita kamannin kebul da kuma yawan sharar gida.
• Gyara mai matuƙar wahala don tsaftace na'urorin fitar da iska da kuma injinan kashe gobara.

Waɗannan rashin inganci ba wai kawai suna haifar da farashi ba, har ma suna shafar lokacin isar da kaya da kuma suna da alaƙa da alamar.

Babban tsarin silicone na SILIKE LYSI don Wayoyi da Kebul: Ingancin mafita wanda aka tallafa masa da ƙwarewa shekaru da yawa.

SILIKELYSI jerin silicone Masterbatch LYSI-401an ƙera shi musamman don mahaɗan polyolefin masu cike da ma'adinai waɗanda ake amfani da su a cikin waya da kebul. Yana aiki fiye da man shafawa kawai; kayan aiki ne mai ƙarfi wanda ke daidaita iya sarrafawa da aikin samfurin ƙarshe. Ta hanyar haɗa ƙaramin adadin (misali, 1%) na ƙarin silicone na SILIKE LYSI-401, masana'antun za su iya cimma manyan ci gaba:

4. Magance Matsalolin Ainihin Samarwa
Babban rukunin silicone na SILIKE LYSIkai tsaye yana kai hari ga ƙalubalen yau da kullun da ke fuskantar masu haɗa kebul:

• Ga Die Drool: Rage taruwar abubuwa a kan na'urar yana nufin tsabtataccen saman da kuma ƙara yawan lokacin aiki.
• Don saman da ba shi da kyau: Ingantaccen mai da kuma rage yawan COF yana tabbatar da kammalawa mai santsi da daidaito wanda ya dace da buƙatun kasuwa mai kyau.
• Don Rarrabawa Mai Kyau: Ingantaccen kwararar kayan abu yana taimakawa abubuwan cikawa marasa tsari da launuka su bazu ko'ina cikin mahaɗin.
• Don Ƙarancin Aikin Inji: Yana taimakawa wajen sake dawo da ko ma haɓaka muhimman halaye kamar ƙarfin tasiri da tsawaitawa.

5. Shafawa: Ina Waɗannan Maganganun Ciwo Suka Fi Yaɗuwa?
Amfanin sarrafa silicone masterbatch sun fi mahimmanci a cikin aikace-aikacen masu zuwa:

•LSZH Kebul Mahaɗan
•Haɗaɗɗun Kebul na HFFR
•Silane Crosslinking Cable Compounds
•Ƙananan Hayaƙi PVC Cable Compounds
• Jaket ɗin kebul mai ƙarancin COF
•Aikace-aikacen Wayar TPU da TPE

Ga masu haɗa sinadarai waɗanda ke neman daidaita ingancin sarrafawa, ingancin saman, da kuma ingancin farashi, silicone masterbatch yana ba da mafita mai amfani kuma tabbatacce ga tsarin wayoyi da kebul na zamani.

6. Tambayoyin da ake yawan yi (Tambayoyin da ake yawan yi) game da Silicone Masterbatch don LSZH da HFFR Waya & Kebul: Sarrafawa da Inganta Ingancin Sama
6.1 Waɗanne manyan matsaloli ne silicone masterbatch ke magancewa a cikin mahaɗan kebul?
Yana magance matsalolin sarrafawa kamar su diet drool, ƙarancin watsawar cikawa, ƙarfin extruder mai yawa, da kuma ƙarewar saman da ba ta da kyau a cikin tsari mai cike da sinadarai.

6.2 Me yasa silicone masterbatch yake da tasiri musamman ga LSZH da HFFR?
Waɗannan mahaɗan suna ɗauke da babban matakin ATH ko MDH, wanda ke sa su wahalar sarrafawa. Babban ƙarfin silicone yana inganta kwanciyar hankali na fitarwa kuma yana ƙara girman saman waɗannan tsarin masu ƙalubale sosai.

6.3 Shin silicone masterbatch zai iya tallafawa aikace-aikacen kebul na Low-COF?
Eh. Yana inganta man shafawa a saman fata sosai kuma yana rage yawan gogayya, wanda yake da mahimmanci ga jaket ɗin kebul da aikace-aikacen waya waɗanda ke buƙatar ƙarancin gogayya.

6.4 Menene yawan da ake buƙata don silicone masterbatch?
Gabaɗaya, yawan da aka ba da shawarar amfani da shi ya kama daga 0.5% zuwa 3%, ya danganta da takamaiman tsari, nau'in cikawa, da kuma ci gaban sarrafawa da ake so. Muna ba da shawarar ƙananan gwaje-gwaje don ingantawa.

6.5 Shin silicone masterbatch yana shafar halayen wutar lantarki na kebul?
An ƙera babban tsarin silicone na SILIKE LYSI don ya rage tasirinsa ga halayen lantarki a matakan da aka ba da shawarar. Muna ba da shawarar yin gwaje-gwajen lantarki na yau da kullun don takamaiman aikace-aikacenku don tabbatar da aiki.

7. Sami Tallafin Fasaha na Ƙwararru a Yau
Kana neman kayan aikin sarrafa man shafawa masu inganci don inganta aikin wayar ka da haɗin kebul?

Tuntube mu don yin bitar tsari kyauta da kuma karɓar Takardar Bayanan Fasaha (TDS) don tsarin SILIKE LYSI na silicone masterbatch. Ƙungiyar ƙwararrunmu a shirye take don samar da mafita na musamman, buƙatun samfura, da cikakken tallafin fasaha don taimaka muku shawo kan ƙalubalen sarrafawa da haɓaka gasa na samfurin ku!

Waya: +86-28-83625089
Email:amy.wang@silike.cn
Yanar Gizo: www.siliketech.com