Kalubalen Masana'antar Bututun Fiber da Bututun Optic: Aiki Mai Iyakantacce a cikin Cibiyoyin Sadarwar Fiber na Zamani
Faɗaɗawar FTTH (Fiber-to-the-Home), cibiyoyin bayanai, da hanyoyin sadarwa na fiber optic masu nisa suna buƙatar ingantattun tsarin bututu don ingantaccen aikin tura fiber.
Bututun Fiber na gani da bututu, gami da bututun sadarwa na HDPE, ƙananan bututu, da tsarin bututun PLB, sune ginshiƙin kayayyakin more rayuwa na zamani na sadarwa. Wani muhimmin iyakancewar injiniyanci shine:
Babban haɗin gogayya na ciki-bango (COF), wanda ke iyakance nisan busawa da zare kuma yana ƙara ƙarfin shigarwa.
Wannan yana haifar da:
• Rage ingancin shigarwar fiber da iska ke hura
• Ƙara matsin lamba a kan jaket ɗin fiber na gani
• Yawan amfani da makamashi mai yawa yayin shigarwa
• Iyakance nisan da ake ci gaba da amfani da shi a kowane sashin bututun bututu
Magance wannan yana buƙatar fiye da shafa man shafawa na ɗan lokaci - yana buƙatar gyara na dindindin na bangon ciki na polymer
Bayanin Maganin Fasaha: Babban Batch na Silicone don Bututun Fiber na gani da Bututu
LYSI-404 na silicone masterbatch na SILIKE wani mai amfani ne mai inganci wanda aka gina shi da polydimethylsiloxane mai nauyin kwayoyin halitta (PDMS), wanda aka ƙera don haɗawa cikin ƙananan bututu, bututu, ko tsarin bututu ta hanyar haɗakar bututu. Yana ba da mafita mai sauƙi don shigarwa na bututun sadarwa da bututun fiber na gani.
Muhimman ayyukan injiniya:
• Rage COF a duk faɗinBututun Fiber na gani da bututunau'ikan
• Yana inganta aikin hura iska da jan zare a cikin bututun microducts da bututun PLB
• Yana daidaita halayen jima'i na dogon lokaci
• Yana haɗa kai tsaye cikin tsarin fitarwa na HDPE na yau da kullun
Ba kamar murfin waje ba, babban batch ɗin silicone yana cikin matrix polymer, yana samar daman shafawa na ciki na dindindin.
Tabbatar da Aiki: COF da Inganta Sarrafawa
| Kadara | Bututun HDPE na yau da kullun | Bututun Fiber na gani da aka gyara na Silicone Masterbatch |
|---|---|---|
| COF mai tsayayye | 0.21–0.22 | 0.12–0.13 |
| COF mai ƙarfi | 0.11–0.13 | 0.05–0.06 |
| Nisa ta Busawa da Fiber | Iyakance | An Faɗaɗa Mahimmanci |
| Ƙarfin Shigarwa | Babban | An rage |
| Ƙarfin fitarwa | Mafi girma | Ƙasa |
| Santsi a Fuskar Ciki | Daidaitacce | An inganta |
Fassarar injiniya:Rage COF na ~40–55% yana faɗaɗa ayyukan shigarwa kuma yana rage matsin lamba na inji a duk nau'ikan bututun.
Tsarin Aikace-aikace: Tsarin Bututun Fiber da Bututun Haɗaɗɗen
An rarraba fasahar PDMS ta babban tsari a matsayin ƙarin thermoplastic. Ya dace da aikace-aikacen kayayyakin more rayuwa na fiber na gani na duniya don rage gogayya, inganta nisan busar kebul, da kuma ba da damar shafa man shafawa na dindindin a bango, gami da:
♦Bututun sadarwa na PLB HDPE (wanda aka shafa mai a ko'ina)
♦ Cibiyoyin sadarwa na microproducts na FTTH
♦ Bututun bututun fiber na gani mai nisa
♦ Tsarin hanyoyin sadarwa na ƙarƙashin ƙasa
♦ Cibiyoyin rarraba fiber na birni masu wayo
♦ Bututun kariya na kebul na lantarki da sadarwa
Jagorar Injiniya don Aiwatarwa
1. Hanyar Sarrafawa:Fitar da bututun HDPE na yau da kullun ko fitarwa ta haɗin gwiwa
2.Yanayin Zafin Jiki:175–220°C
3.Shawarwarin Yawan Sha:
¤ 0.5–2.0% → Ingantaccen sarrafawa + matsakaicin man shafawa
¤ 1.0–5.0% → matsakaicin rage COF + aikin saman
4. Shawarar Tsarin Gine-gine:
• Tsarin waje: HDPE + babban tsari mai launi
• Tsarin ciki: HDPE +babban batch ɗin silicone (LYSI-404)
Kwatanta Fasaha: Hanyoyin Man Shafawa a Bututun Fiber da Bututun Optical
| Fasaha | Nau'in Man Shafawa | Dorewa | Kwanciyar hankali na COF | Aikin Fili |
|---|---|---|---|---|
| Babban rukunin Silicone (Na Ciki) | na ciki na dindindin | Babban | Tsarin dogon lokaci mai ƙarfi | Babban |
| Rufin saman | Layer na waje | Matsakaici | Yana raguwa akan lokaci | Matsakaici |
| Feshin mai mai | Na ɗan lokaci | Ƙasa | Rashin kwanciyar hankali | Iyakance |
| HDPE mara magani | Babu | Ba a Samu Ba | Babban COF | Talaka |
Babban Bayani:Tsarin masterbatch na ciki kawai ke bayarwaman shafawa na tsari, na dindindina duk nau'ikan bututun fiber na gani da bututu.
Tasirin Masana'antu
Wannan ƙarin silicone akan shafa ko abubuwan shafawa,mafita kai tsaye tana magance matsalolin sarrafa bututun ku da bututun ku da kuma saman ku, kamar:
♦ Me yasa nisan busar da zare yake da iyaka a cikin ƙananan hanyoyin sadarwa
♦ Mafi kyawun ƙari don shafa man shafawa na bututun fiber na gani
♦ Maganin shafawa na dindindin don tsarin bututun FTTH
♦ Inganta ingancin shigar da zare a cikin bututun HDPE
Takaitaccen Bayani kan Injiniya
SILIKEfasahar silicone masterbatchYana ba da damar shafa man shafawa na dindindin a cikin bututun fiber na gani da bututu ta hanyar ƙirƙirar Layer mai ƙarfi mai wadatar PDMS wanda ke rage COF sosai, inganta ingancin bugun fiber, da haɓaka aikin shigarwa na dogon lokaci ba tare da ƙaura ba akan lokaci.
Aikin Injiniya & Tabbatarwa
Ana ƙarfafa masu ruwa da tsaki a masana'antu su yi aiki tukuruTabbatar da fitarwar sikelin matukin jirgidon tantancewa:
• Rage COF a ƙarƙashin yanayin sarrafa gaske
• Inganta nisan iskar fiber a cikin ƙananan bututun lantarki da bututun PLB
• Tsarin kwanciyar hankali na tsawon lokaci na sassan bututun ciki
Zaɓin kayan ƙarshe ya kamata ya dogara ne akan tabbatar da aikin shigarwa na matakin tsarin maimakon bayanan COF na dakin gwaje-gwaje kawai.
Tuntuɓi SILIKE, wani babban kamfanin kera kayayyaki na kasar Sin wanda ya ƙware a fannin ƙarin sinadarai na filastik da aka yi da silicone. Nemi mafita don hanyoyin samar da fiber na gani da kuma ƙarin sinadarai masu inganci don amfani da man shafawa a hanyoyin sadarwa.
Tel: +86-28-83625089 or via email: amy.wang@silike.cn. website:www.siliketech.com.
Lokacin Saƙo: Mayu-29-2026
