Yadda Sarrafa Polymer Ba Tare Da PFAS Ba Ke Taimakawa Inganta Daidaiton Guduwar Layer, Kwanciyar Mutuwa, da Ingancin Fim a cikin Fitar da Layer Mai Yawa

Gabatarwa

Fasahar haɗakarwa mai layi-layi da yawa tana bawa masana'antun damar haɗa nau'ikan polymers daban-daban zuwa manyan fina-finai tare da ingantattun halayen shinge, ƙarfin injina, aiki, da ingantaccen farashi. Ana amfani da shi sosai a cikin fina-finan marufi masu sassauƙa, marufin abinci, fina-finan shinge, da aikace-aikacen fina-finan masana'antu.

Duk da haka, yayin da tsarin layuka da yawa ke ƙara rikitarwa kuma saurin samarwa ke ƙaruwa, masana'antun galibi suna fuskantar ƙalubalen fitarwa kamar rashin daidaiton kwararar narkewa daga layi zuwa layi, rikicewar kwararar fuska, tarin mutu, da ƙaruwar hazo a cikin fim. Waɗannan matsalolin na iya shafar daidaiton layuka, bayyanar saman, kwanciyar hankali na samarwa, da kuma aikin canza yanayin ƙasa.

A al'adance, ana amfani da kayan aikin sarrafa sinadarai na tushen fluoropolymer (PPAs) don inganta kwanciyar hankali na fitar da sinadarai da rage lahani da suka shafi narkewa. Duk da haka, karuwar kulawa ga abubuwan PFAS yana hanzarta buƙatar mafita na sarrafa sinadarai na polymer marasa PFAS da kuma marasa fluorine.

SILIKE SILIMER Series PFAS-Free Polymer Processing Aids (PPAs)) samar da wata sabuwar hanyar da ba ta da sinadarin fluorine don inganta daidaiton kwararar narkewa, haɓaka kwanciyar hankali na mutu, rage lahani na fitar da iska, da kuma tallafawa ƙera fina-finai masu ɗorewa ba tare da yin illa ga hanyoyin da ke ƙasa kamar bugawa, lamination, da kuma rufe zafi ba.

Wannan labarin ya yi nuni da lahani na gama gari na haɗakarwa da yawa, ya bayyana tushen musabbabin su, ya sake duba ƙalubalen hanyoyin sarrafa kayan aiki na gargajiya, sannan ya binciki madadin da ba shi da PFAS don taimakawa masana'antun cimma ingantattun hanyoyin fitar da fim mai faɗi da yawa, mai ɗorewa, da kuma girma.

Mene ne Lalacewar da ake samu a cikin Multilayer Co-Extrusion?

Haɗakarwa mai layi-layi da yawa yana buƙatar narkewar polymer da yawa don gudana tare ta cikin mayafi ɗaya yayin da yake kiyaye hanyoyin haɗin gwiwa masu karko da kuma daidaitaccen sarrafa kauri na Layer. Bambance-bambance a cikin halayen polymer na iya haifar da rashin kwanciyar hankali a cikin sarrafawa cikin sauƙi.

Lalacewar extrusion mai yawa da aka saba gani sun haɗa da:

• Rarraba Layer mara daidaito

• Bambancin kauri na Layer

• Rashin daidaiton kwararar fuska

• Karyewar narkewa da lahani a saman fata

• Gina gawarwaki yayin ci gaba da samarwa

• Ƙara hazo a cikin fim da kuma rage ingancin gani

• Katsewar samarwa akai-akai don tsaftace kayan daki

Fahimtar tushen waɗannan lahani shine mataki na farko don inganta aikin extrusion.

Manyan Dalilan Matsalolin Haɗakar ...

1. Rashin Daidaito Tsakanin Launuka Masu Launi daban-daban

Ɗaya daga cikin manyan ƙalubalen da ke tattare da fitar da launuka masu yawa shine bambancin da ke tsakanin launuka daban-daban na polymer.

Tsarin tsari mai yawa na yau da kullun na iya haɗawa da haɗuwa da:

• Polyethylene (PE)

• Polypropylene (PP)

• Alcohol ɗin vinyl na Ethylene (EVOH)

• Polyamide (PA)

• Matakan ɗaure mai manne

Kowane polymer yana da halaye daban-daban:

• Narkewar danko

• Amsar yankewa

• Narkewar laushi

• Bukatun sarrafa zafin jiki

A lokacin fitar da ruwa mai sauri, waɗannan bambance-bambancen na iya haifar da rashin daidaituwar yanayin kwararar ruwa tsakanin yadudduka.

Sakamako masu yuwuwa sun haɗa da:

• Rashin daidaiton kwararar matakai-zuwa-mataki

• Kauri mara daidaiton Layer

• Nauyin haɗin gwiwa

• Rage daidaiton fim

Saboda haka, inganta daidaiton kwararar narkewa tsakanin yadudduka yana da mahimmanci don ingantaccen fitarwa mai yawa.

2. Matsalolin Guduwar Fuska Tsakanin Matakan Polymer

A cikin haɗin gwiwa mai yawa, polymer melts da yawa suna haɗuwa a cikin mahaɗin da ke cikin mayafin.

Idan yanayin kwararar yadudduka da ke maƙwabtaka ya bambanta sosai, rikice-rikice na iya faruwa a mahaɗin.

Abubuwan da ke haifar da rashin kwanciyar hankali a tsakanin fuskoki sun haɗa da:

• Saurin narkewa daban-daban

• Bambancin narkewar laushi

• Martanin matsin lamba daban-daban

• Halin rashin daidaito na rheological

Wannan matsala na iya haifar da:

• Murkushewar Layer

• Lalacewar gani

• Matsalolin fitowar fim

• Rage daidaiton samfura

Tsarin haɗin gwiwa mai karko yana buƙatar daidaitaccen motsi na narkewa a duk lokacin aikin extrusion.

3. Ginawa da Narkewar Rashin Natsuwa Yayin Ci Gaba da Samarwa

A lokacin ayyukan extrusion na dogon lokaci, kwararar narkewa mara ƙarfi da kuma gogayya mai yawa tsakanin narkewar polymer da saman ƙarfe na iya taimakawa wajen tara ma'adanai.

Tsarin zai iya haifar da:

• Ƙara yawan tsaftacewa
• Lokacin dakatar da samarwa
• Lalacewar saman
• Ƙara yawan aiki

Ga masana'antun da ke amfani da layukan fitarwa masu ƙarfi, kiyaye yanayin mutu mai ɗorewa yana da mahimmanci don inganta ingancin aiki.

4. Hazo da Matsalolin Ingancin Fim

Ga fina-finan marufi masu haske da inganci, kamannin gani muhimmin abu ne na inganci.

Rashin kwanciyar hankali na extrusion mai yawa na iya shafar:

• Daidaito tsakanin layuka

• Santsi a saman

• Watsa haske

• Tsabtace fim ɗin

Hazo mai yawa zai iya rage kyawun gani na fina-finan marufi da kuma shafar aikin samfurin ƙarshe.

Me yasa Masana'antun ke NemanTaimakon Sarrafa Polymer Ba Tare da PFAS Ba?

A al'ada, ana amfani da PPAs masu tushen fluoropolymer don inganta aikin fitar da iska ta hanyar rage karyewar narkewa, rage yawan daskararren datti, da kuma daidaita yanayin sarrafawa.

Duk da haka, ƙara yawan mai da hankali kan ƙa'idodin PFAS (Per- da Polyfluoroalkyl Substances) na tura masana'antar zuwa ga wasu fasahohin zamani.

Masu kera suna ƙara neman:

• Maganin sarrafawa mara sinadarin fluorine

• Ƙarin ƙari marasa PFAS

• Fasaha mai dorewa ta fitar da iska

• Madadin aiki mai inganci ba tare da yin illa ga ingancin samarwa ba

Wannan yana haifar da ƙaruwar buƙatar fasahar sarrafa polymer na zamani. A duk faɗin masana'antar filastik ta duniya, masu samar da robobi na musamman, masu haɗa sinadarai, da masu canza sinadarai na ƙasa suna ƙara neman kayan aikin sarrafa polymer marasa PFAS (PPAs) a matsayin madadin da ya dace da kayan aikin sarrafa fluoropolymer na gargajiya.

SILIKE tana ba da ƙarin kayan aiki masu ɗorewa waɗanda ba su da PFAS a cikin manyan samfuran samfura guda biyu（Ƙarin kayan aikin polymer marasa PFAS 100% (PPAs)Tsarin Masterbatch mara fluorine wanda aka gina bisa jigilar kaya)), yana samar da zaɓuɓɓukan tsari masu sassauƙa da sarrafawa.

Yadda SILIKE SILIMER Series PFAS-Free PPA ke Inganta Aikin Haɗa-ha ...

Kayan Aikin Sarrafa Sinadaran Silike SILIMER PFAS-Free Polymeran tsara su ne don inganta kwanciyar hankali na fitarwa ta hanyar fasahar aiki mai ci gaba da aka yi da silicone.

Ba kamar PPA na fluoropolymer na gargajiya ba, SILIMER maganin da ba shi da fluorines samar da ingantaccen sarrafawa ba tare da abubuwan da ke ɗauke da sinadarin fluorine ba.

1. Inganta Daidaiton Guduwar Narkewa daga Layer zuwa Layer

A lokacin fitar da yadudduka masu yawa, daidaitaccen narkewar narkewa tsakanin yadudduka daban-daban na polymer yana da mahimmanci.

PPA marasa sinadarin fluorine a jerin SILIMERtaimako:

• Rage gogayya ta narkewa

• Inganta motsi na narkewa

• Inganta yanayin kwararar narkewa

• Inganta daidaiton rarrabawar Layer

Fa'idodi:

✔ Ƙarin kauri mai kama da juna
✔ Inganta kwanciyar hankali a fuska
✔ Ingancin fim ɗin ya fi inganci

2. Inganta Kwanciyar Hankali da Rage Gina Hankali

Madadin sarrafa fluoropolymer: SILIMER yana taimakawa rage gogayya tsakanin narkewar polymer da saman ƙarfe a cikin kayan aikin fitarwa.

Wannan yana taimakawa ga:

• Rage adadin da aka ajiye

• Aikin tsabtace injin

• Tsarin samar da kayayyaki mai tsawo

• Rage lokacin hutun aiki na gyara

Don samar da fim mai yawan gaske, ingantaccen kwanciyar hankali na mutu zai iya inganta yawan aiki sosai.

3. Inganta Ingancin Fuskar da Rage Lalacewar Fitarwa

Ta hanyar inganta yanayin sarrafa narkewa, SILIMER Series ba tare da fluorin ba yana taimakawa masana'antun cimma:

• Fafukan fim masu santsi

• Rage lahani da suka shafi narkewa

• Inganta daidaiton extrusion

Wannan yana da matuƙar muhimmanci musamman ga aikace-aikacen da ke buƙatar matsayi mai kyau na bayyanar.

4. Kula da Dacewa da Tsarin Canzawa na Ƙasa

Babban abin damuwa yayin gabatar da ƙarin kayan sarrafawa shine ko suna shafar ayyukan da ke ƙasa.

A matakan amfani masu dacewa, an tsara SILIMER Series PFAS-Free PPAs don kiyaye jituwa da:

• Bugawa

• Lamination

• Rufe zafi

Wannan yana bawa masana'antun damar inganta aikin fitar da iska yayin da suke kiyaye ingancin samfurin ƙarshe.

Muhimman Inganta Ayyukan SILIMER PFAS-Free PPA a cikin Extrusion Mai Layi Mai Yawa

Aikace-aikacen PFAS-Free PPA a cikin Fim ɗin Fim Mai Layi Mai Yawa

SILIKE SILIMER Series PFAS-Free PPAs na iya tallafawa aikace-aikacen extrusion mai yawa, gami da:

Fina-finan Marufi Masu Sauƙi

Fa'idodi:

• Ingantaccen kwanciyar hankali na extrusion

• Ingancin saman da ya fi kyau

• Rage katsewar samarwa

Fina-finan Shamaki

Ya dace da tsarin da ke ɗauke da:

• PE/EVOH/PE

• Fina-finan PP/PE masu launuka da yawa

• Tsarin marufi masu aiki

Fina-finan Marufi na Abinci da Masana'antu

Tallafi:

• Fitar da sauri mai sauri

• Rarrabawar Layer Mai Tsayi

• Daidaito a bayyanar

Tambayoyi da Ake Yawan Yi Game da PFAS-Free PPA don Extrusion Multilayer

1. Me ke haifar da rashin daidaiton Layer a cikin haɗakar Layer mai yawa?

Rashin daidaiton layuka yawanci yana faruwa ne sakamakon bambance-bambancen danko, bambance-bambancen narkewar sassauƙa, da kuma rashin daidaiton yanayin kwarara tsakanin layukan polymer. Waɗannan abubuwan na iya haifar da rikice-rikicen fuska da kuma rarraba layuka marasa daidaito.

2. Shin PPA marasa PFAS za su iya maye gurbin kayan aikin sarrafa fluoropolymer na gargajiya?

Eh. An tsara PPA marasa PFAS kamar SILIKE SILIMER Series don samar da ingantattun hanyoyin sarrafa fitar da iska, gami da ingantaccen daidaiton kwararar narkewa, rage tarin mayuka, da kuma ingantaccen ingancin saman ba tare da abubuwan da ke ɗauke da sinadarin fluorine ba.

3. Shin PPA mara PFAS zai shafi aikin bugawa da lamination?

Idan aka yi amfani da shi a matakan da aka ba da shawarar, an tsara SILIMER Series PPAs don inganta aikin fitar da iska yayin da ake kiyaye jituwa da hanyoyin juyawa kamar bugawa, lamination, da rufe zafi.

Kammalawa: Gina Tsarin Fitar da Layi Mai Tsayi Mai Dorewa da Dorewa

Yayin da tsarin fina-finai masu yawa ke ƙara ci gaba, kiyaye kwararar narkewa mai ɗorewa, rarrabawar Layer daidai, da kuma ingancin saman da ya dace yana ƙara zama mahimmanci.

Kayan aikin sarrafa polymer marasa PFAS suna ba wa masana'antun hanya mai ɗorewa don inganta aikin fitar da iska yayin da suke magance buƙatun ƙa'idoji masu tasowa.

SILIKE SILIMER Series PFAS-Free PPAs yana taimaka wa masu shirya fina-finai masu matakai da yawa su cimma:

♦Ingantaccen ma'aunin narkewar ruwa daga Layer zuwa Layer

♦Rage yawan tarawar mutu

♦Ingancin farfajiya mafi kyau

♦Tsarin aiki mai dorewa wanda ba shi da sinadarin fluorine

Ga masana'antun da ke fuskantar rashin daidaiton fitar da iska mai yawa, matsalolin hazo, ko ƙalubalen ginawa, ƙwararrun fasaha na SILIKE za su iya ba da shawarwari na musamman ga aikace-aikace da kimantawa kan sarrafawa.

Inganta Tsarin Extrusion ɗinku Mai Yawa tare da Fasaha Ba Tare da PFAS ba

Tuntuɓi SILIKE a yau don bincika mafita na SILIMER PFAS-Free PPA don aikace-aikacen extrusion na fim ɗinku mai faɗi da yawa.

Nemi kimantawa samfurin PPA kyauta ta PFAS ko madadin fluoropolymer PPA. Tuntuɓi Amy Wang

Imel: amy.wang@silike.cn

Waya:+86-28-83625089   

Wayar hannu /WhatsApp: +86-15108280799

Yanar Gizo:www.siliketech.com