SHIN LAYIN FIM DINKA NA JARUMAN JARUMAN YA RASA INGANCINSU

BA TARE DA KA SAN SHI BA?

Maganin Kyauta na PFAS

An ƙera magungunan SILIKE marasa fluorine don maye gurbin magungunan PFAS na gargajiya kuma ana iya haɗa su cikin polyolefins da injiniyan thermoplastics.

Tsarin Aiki Mai Sauƙi

An ƙera shi don inganta kwanciyar hankali na narkewa da rage tarin matattun abubuwa a lokacin fitar da su cikin sauri na dogon lokaci, yana taimakawa wajen kiyaye fitarwa mai daidaito da inganta ingancin saman.

Maganin da aka Shirya don Dokoki

Maganin SILIKE yana tallafawa masana'antun don cimma buƙatun ƙa'idoji na duniya yayin da yake ba da damar sauyi mai sauƙi zuwa tsarin sarrafawa mara sinadarin fluorine da dorewa.

1. Gabatarwa

Ana amfani da fitar da fim ɗin siminti sosai a cikin samar da fim ɗin marufi mai inganci, inda ingantaccen haske mai gani, kauri iri ɗaya, da fitarwa mai karko sune manyan buƙatu. Idan aka kwatanta da tsarin fim ɗin da aka busa, tsarin fim ɗin siminti yawanci yana aiki a ƙarƙashin yanayin zafi mai girma da yanayin damuwa mai girma a mahaɗin siminti. Duk da cewa waɗannan yanayi suna ba da gudummawa ga ingantaccen fitarwa da bayyana fim, suna kuma ƙara yawan damuwa na narkewa da hulɗar abu-ƙarfe a leɓunan siminti. Sakamakon haka, aikin masana'antu na dogon lokaci sau da yawa yana fuskantar ƙalubalen sarrafawa akai-akai waɗanda ke shafar inganci, ingancin samfura, da farashin samarwa kai tsaye.
Wannan labarin ya yi bayani kan manyan ƙalubalen da ake fuskanta wajen fitar da fina-finan 'yan wasan kwaikwayo, ya bayyana dalilin da ya sa waɗannan matsalolin ke faruwa, ya kimanta iyakokin mafita na gargajiya, sannan ya binciki madadin sarrafawa ba tare da PFAS ba—yana taimaka wa masana'antun da masu sarrafawa su gano hanyoyin sarrafa polymer mafi inganci, mai ɗorewa, da kuma girma.

Ƙara koyo

https://www.siliketech.com/pfas-free-solutions-for-eu-ppwr-compliance/

Kalubalen da Aka Fi Sani a Fim ɗin 'Yan Fim

2. Kalubalen da Aka Saba Yi a Fim ɗin 'Yan Fim

A cikin jerin shirye-shiryen samar da fina-finai na yau da kullun, masana'antun galibi suna fuskantar matsaloli masu zuwa:

• Gurɓatar lebe yayin tsawaita lokacin samarwa
Rushewar polymer da narkewar narkewa a hankali suna taruwa a saman manne, wanda ke haifar da rashin kwanciyar hankali na extrusion.

• Lalacewar saman da ke shafar ingancin fim ɗin
Damuwar narkewa da rashin kwanciyar hankali na iya haifar da gels, maki na lu'ulu'u, da rashin daidaituwar saman da ke rage aikin gani.

• Rufewa akai-akai don zagayowar tsaftacewa
Gina gawarwaki yana buƙatar tsaftacewa lokaci-lokaci, wanda ke haifar da lokacin hutu ba tare da shiri ba da kuma rage ingancin layin gaba ɗaya.

• Rage kwanciyar hankali a cikin tsarin aiki a ƙarƙashin yanayin fitarwa mai yawa
A lokacin da aka ƙara yawan aiki, narkewar ruwa ba ta da ƙarfi, wanda hakan ke ƙara yawan bambancin samuwar fim.

Waɗannan ƙalubalen sun fi shahara musamman a cikin tsarin fina-finan LLDPE, mLLDPE, da kuma nau'ikan fina-finan da aka ƙera don aikace-aikacen marufi masu haske.

Saboda haka, kiyaye tsaftar nama mai dorewa da kuma kwararar narkewar abinci mai ɗorewa muhimmin abu ne don samar da kayayyaki masu inganci da araha.

3. Dalilin da yasa wadannan matsalolin ke faruwa a tsarin fina-finan 'yan wasan kwaikwayo

Tushen rashin kwanciyar hankali a fitar da fim ɗin 'yan wasan kwaikwayo yana da alaƙa da yanayin sarrafawa:

Babban matsin lamba a kan lebe yana ƙara haɗarin lalacewar polymer
Yawan zafin jiki na sarrafawa yana ƙara yawan amsawar narkewa
Ci gaba da hulɗa tsakanin narkewar polymer da saman ƙarfe yana haɓaka samuwar abubuwa
Dogayen zagayowar samarwa suna ƙara yawan tarin ragowar da samuwar gel

A tsawon lokaci, waɗannan tasirin suna haifar da:

Yanayin karyewar narkewa
Gurɓatar lebe
Lalacewar ingancin saman
Rage ci gaba da aiki

Sauye-sauyen tsari na gargajiya kaɗai ba su isa su kawar da waɗannan matsalolin gaba ɗaya a cikin yanayin samar da kayayyaki masu sauri ba.

4. Iyakokin Maganin Gargajiya

Don magance waɗannan ƙalubalen, masu sarrafawa sun yi amfani da hanyoyi da dama a tarihi:

Kayan aikin sarrafawa na tushen fluoropolymer (tsarin da ke ɗauke da PFAS)

Inganci wajen rage yawan tarkacen mutu
Ana ƙara takaita shi saboda damuwar muhalli da ƙa'idoji

Man shafawa na waje ko ƙarin zamewa

Iyakataccen kwanciyar hankali na dogon lokaci
Matsalolin ƙaura da ka iya tasowa a aikace-aikacen fim

Inganta tsari (zafin jiki, daidaita saurin dunƙule)

Yana aiki kaɗan kaɗan ne kawai
Zai iya haifar da rashin ingancin fim ko kuma rashin ingancinsa

Yayin da ƙa'idojin dorewa ke ƙara ƙarfi a duk duniya, masana'antar tana ci gaba da komawa ga hanyoyin sarrafa sinadarai marasa sinadarin fluorine da PFAS waɗanda ke kula da aiki ba tare da ɗaukar nauyin ƙa'idoji ba.

https://www.siliketech.com/fluorine-free-ppa/

5. Maganin PFAS mara PFAS: Kayan Aikin Sarrafa Polymer na SILIKE SILIMER Series

An tsara SILIKE SILIMER Series PFAS-free Polymer Processing Aids (PPAs) don magance manyan ƙalubalen sarrafawa a cikin tsarin fitar da fim ɗin 'yan wasan kwaikwayo ta hanyar inganta halayen narkewa da kwanciyar hankali na hanyar sadarwa ta die.

Ta hanyar tsarin da aka ƙera da kyau, SILIMER PPAs suna tallafawa aiki mai dorewa ba tare da dogaro da sinadarai masu ɗauke da fluoride ba.

Muhimman Fa'idodi a Fim ɗin 'Yan Wasan Kwaikwayo
Yana inganta kwanciyar hankali na narkewar ruwa a ƙarƙashin yanayin yankewa mai ƙarfi
Rage gurɓatar lebe da tarin polymer
Yana taimakawa wajen rage lahani a cikin samuwar gel da kuma tasirin crystal point
Yana tallafawa ƙarin zagayowar samarwa mai karko da ci gaba
Yana kula da kaddarorin gani kamar haske da sheƙi a lokacin da aka ba da shawarar amfani da shi

Waɗannan halayen aiki sun sa SILIMER PPAs suka dace da yanayin samar da fina-finai masu wahala da sauri.

6. Fa'idodin Aiki a Ayyukan Masana'antu

Idan aka haɗa su yadda ya kamata a cikin tsarin fim ɗin 'yan wasa, SILIMER Series PPAs na iya taimaka wa masana'antun cimma:

• Aikin injin tsabtace jiki akan tsawaita lokacin samarwa
Rage taruwar lebe yana inganta ci gaba da aiki.

• Ingantaccen ingancin saman da kuma daidaiton gani
Rage yawan gels da lahani a saman yana ƙara bayyanar fim ɗin ƙarshe.

• Rage lokacin hutu da kuma yawan kulawa
Sau da yawa ana yin amfani da dashen jiki wajen tsaftace jiki.

• Ƙarfin ɗabi'ar fitar da iska mai ƙarfi a mafi girman ƙimar fitarwa
Ingantaccen daidaiton kwararar narkewa yana taimakawa wajen haɓaka samar da kayayyaki yadda ya kamata.

• Daidaita aikin ba tare da yin illa ga fahimtar fim ba
An tsara shi don kiyaye mahimman kaddarorin gani masu mahimmanci don aikace-aikacen marufi.

7. Faɗin Aikace-aikace

PPA marasa SILIMER Series PFAS sun dace da nau'ikan tsarin extrusion na tushen polyolefin iri-iri, gami da:

♦ Fitar da fim ɗin (PE, LLDPE, tsarin mLLDPE)
♦ Fitar da fim ɗin da aka hura
♦ Tsarin fim ɗin fakiti mai faɗi da yawa
♦ Fina-finan shimfidawa da naɗewa na masana'antu
♦ Aikace-aikacen marufi masu haske

8. Canjin Masana'antu Zuwa Tsarin Aiki Ba Tare da PFAS ba

Tare da ƙaruwar matsin lamba na ƙa'idoji a duniya kan kayan da ke ɗauke da PFAS, masu shirya fina-finai suna hanzarta sauyawa zuwa:

• Kayan aikin sarrafa sinadarai marasa sinadarin fluorine
• Tsarin ƙarin kayan fitarwa mai ɗorewa
• Maganganun sarrafa fina-finan da ba na ƙaura ba

Wannan sauyi ba wai kawai yana faruwa ne ta hanyar buƙatun bin ƙa'idodi ba, har ma da buƙatar ingantaccen samarwa, mai araha, da kuma dorewa.

SILIKE SILIMER Series tana goyon bayan wannan sauyi ta hanyar bayar daMadadin da ba shi da PFASan tsara shi don aikin extrusion na sikelin masana'antu.

8. Kammalawa

Tsarin fitar da fim ɗin siminti yana buƙatar babban matakin kwanciyar hankali na tsari don cimma daidaiton ingancin gani da kuma ingantaccen fitarwa na samarwa. Duk da haka, yawan yankewa da yanayin zafi mai yawa sau da yawa yakan haifar da tarin matattu, lahani a saman, da rashin ingancin aiki.

SILIKEKayan Aikin Sarrafa Polymer mara PFAS na SILIMER Seriespsamar da mafita mai amfani ta hanyar inganta daidaiton kwararar narkewa, rage gurɓatar da mutu, da kuma tallafawa aikin tsaftacewa na dogon lokaci ba tare da lalata halayen fim ba.

Ga masana'antun da ke neman haɓaka yawan aiki yayin da suke canzawa zuwa fasahar sarrafawa mara PFAS, SILIMER Series tana ba da ingantacciyar hanya kuma mai araha don tsarin samar da fina-finai na zamani.

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